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HomeMy WebLinkAbout31700 GRAPE ST_ 2077 (42)31700 GRAPE STREET 2077 11/30 WAL -MART 3.04 PLACING REINFORCEMENT A. Perform concrete reinforcement work in accordance with CRSI Manual of Standard Practice, Documents 63 and 65. 1. Accurately place and secure saddle ties at every other intersection with 16 gage black annealed wire; hold rigidly in place with metal chairs or spacers during placing of concrete. 2. Hold bars in beams and slabs to exact location during concrete placement. Use spacers. chairs, or other necessary supports with the following tolerances: a. Bars in Slabs and Beams: 1) Members 8 Inches Deep or Less: ± 1/4 inch. 2) Members 8 Inches to 2' -0" Deep: ± 1/2 inch. 3) Members More than 2' -G" Deep: ± 1 inch. b. Lengthwise of Member. ± 2 inches. a Concrete Cover to Formed Surfaces: ± 1/4 inch. d. Minimum Spacing Between Bars: ± 1/4 inch. B. Welded Reinforcement (AWS D1.4): Do not weld reinforcement in the shop or field. 3.05 PLACING CONCRETE A. Notify Testing Laboratory minimum 24 hours prior to commencement of concreting operations. B . Place concrete in accordance with ACI 301; including hot and cold weather placement procedures. C. Ensure reinforcement, inserts, embedded parts and formed joints are not disturbed during concrete i placement. J D. Place concrete in reasonably uniform layers, approximately horizontal, 12 to 18 inches thick, exercising care to avoid vertical joints or inclined planes. Place concrete continuously between predetermined construction ioints shown on structural drawings. Piling up of concrete in forms to cause separation or loss of ingredients is not permittt d. E. Do not deposit concrete which has partially set or hardened. Do not deposit Initial lubricating mortar when pumping concrete. Remove hardened or partially hardened concrota which has accumulated on forms or reinforcement. Do not place concrete on previously deposited concrete which has hardened s,rfficiently to cause formation of seams ur planes of weakness within respective member or section rxcept as specified. F. Deposit concrete as nearly in final position as practical to avoid rahandling. Exercise care to prevent splashing forms or reinforcing with concrete. Do not permit concrete to drop freely a distance greater than 3 feet. Where longer drops are necessary, use chute, tremie, or other conveyance to help avoid separation. G. Co not deposit concrete into excavation where water is standing. If place of deposit cannot be successfully pumped dry, place through tremie with outlet end near bottom of place of deposit. i H. Do nc leposit concrete when plasticity, measured by slump tast, is outside specified limits. I. Consolidate and screed concrete slabs -on -grade by use of vibratory screed of size to allow construction joint pattern as indicated on Structural Drawings and specified. I J. Vibration: As soon as concrete is deposited, thoroughly agitate with mechanical vibrators and suitable hand tools to work mixture into corners of forms and around r- Anforcing and embedded items. Use mechanical vibrators with minimum frequency of 9000 revolutions/min,,;e. ro not over t vibrate or use vibrators to transport concrete within forms. Insert and withdraw vibrators at I approximately 18 inches apart. At each insertion, vibrate generally 5- i 5 seconds, sufficient to c: nsolidate concrete but not long enough to cause segregation. Keep spare vibraior on job site during concrete placement operations. Do not insert vibrator into lower courses that have begun to set. K. Exv ssive honeycomb or embedded debris in concrete is not acceptable. Notify Wal -Mart Construction Manager upon discovery. L Punk, T.y: Maintain controls for proportioning, mixing, adjustment of mix and placement in accordancewithAC1301andACI304.2R. 03300-7 WM - I Lake Elsinore, CA July 16, 1993 3.08 CURING A. Chemical Cure for Slabs (ACI 308): Apply in accordance with manufacturers single coat application instructions. Obtain from the curing compound manufacturer a written guarantee that the compound will not be detrimental to bonding of flooring adhesives or surface materials. This guarantee shall be submitted to the Owner at the time request is made for use of curing compound. B . Stockroom Floor Treatment (required): Apply specified curing compound in accordance with manufacturers two coat application instructions. Apply 2nd coat just prior to substantial completion. C. Moisture Cure: Moisture curing method is optional for all areas except stockroom. 1. Place wet, moisture - containing fabric covering as soon as concrete has hardened sufficiently to prevent surface damage. 2. Cover entire surface, Including edges of slabs such as paving or sidewalks. 3. Keep coverings continually moist so that a film of water remains on concrete surface throughout curing period. 4. Maintain concrete in moist condition for not less than seven days after placement. 3.09 NOT USED 3.10 DEFECTIVE CONCRETE A. Modify or replace concrete not conforming to required strength, levels and lines, details, and elevations. B . Repair or replace concrete not properly placed or of the specified type. C. Do not impair appearance or strength of structure in removal or replacement procedures. 3.11 FIELD QUALITY CONTROL A. Testing laboratory will: 1. Observe and report on concrete mixing of transt -mix trucks at start of each day's mixing. Prevailing conotlons will be compared to criteria Indicated on appropriate desiiggn mix, including temperature, moisture, and condition of aggregates. Significant deviations wilt be immediately reported in writing to Wal -Mart Construction Manager and design mix laboratory, and corresponding adjustment shall be made before materials are discharged. 2. Observe and report on the addition of water to concrete at job site and length of time concrete is allowed to remain in truck during pour. 3. Certify each delivery ticket Indicating type of concrete delivered or cast, amount of water added and time at which cement and aggregate were loaded into truck, and time at which concrete was discharged from truck. D. Provide and pay for the following: 1. Qualification of proposed materials and establishment of mix designs in accordance with ACI 318. 2. Testing services needed or desired by Contractor for his purposes. E. Evaluation and Acceptance: 1. Strength level of concrete will be considered satisfactory if the average of all ,ets of three consecutive strength tests equal or exceed specified strength and no individual strength test average of two cylinders) results are below specified compressive strength by more than 500 psi. 2. Complete concrete work will not be accepted unless requiremeres of ACI 301, Chapter 18, have been complied with. 3. Where average strength of cylinders, as shown by tests, falls below minimum ultimate compressive strength specified, Wal -Mart reserves the right to require Contractor to provide improved curing conditions of temperature and moisture to secure required strength. If average strength of laboratory control cylinders should fall so low as to cause portions of structure to be in question by Wal -Mart, Contractor shall follow core procedure set forth in ASTM C42. If results of core test indicate, in opinion of Wal -Mart, that strength of structure is inadequate, replacement, lead testing, or strengthening as may be ordered by Wal -Mart shall be provided by Contractor without additional cost to Wal -Mart. If core tests are so ordered and results of such tests disclose that strength of structure is as required by provisions of Specifications and Drawings, cost of test will be bome by Wal -Mart. 03300-9 WM - Lake Elsinore, CA July 16, 1993 SECTION 04100 WM:- CA/UBC 12212 MORTAR AND MASONRY GROUT PART GENERAL 1.01 SUMMARY A. Section Includes: 1. Mortar and grout for unit masonry. B. Related Sections: 1. Section 04220 - Concrete Unit Masonry: Installation of mortar and grout, reinforcement and anchorages. 1.02 REFERENCES A. Uniform Building Code Standards: 1. UBC Standard No. 24 -18 - Hydrated Lime for Masonry Purposes. 2. UBC Standard No. 24 -20 - Mortar for Unit Masonry and Reinforced Masonry Other Than Gypsum. 3. UBC Standard No. 24 -22 - Field Tests Specimens for Mortar. 4. UBC Standard No. 24 -28 - Method of Sampling and Testing Grout. 5. UBC Standard No. 26 -1 - Portland Cement and Blended Hydraulic Cements. 6. UBC Standard No. 26 -13 - Ready -Mixed Concrete. B . American Society for Testing and Materials (ASTM): 1. ASTM C143 - S;ump of Portland Cement Concrete. 2. ASTM C144 - Aggregate for Masonry Mortar. 3. ASTM C404 - Aggregates for Masonry Grout. C. IMIAC - International Masonry Industry All- Weather Council: Recommended Practices and Guide Specifications for Cold Weather Masonry Construction. 1.03 SUBMITTALS A. Submit the following under provisions of Section 01300. B. Product Data: Include deitign mix, indicating proportion method used, required environmental conditions, and admixture limitations. C. Submit Testing and Inspection reports. 1.04 QUALITY ASSURANCE A. Testing CMU Grout: 1. Determine and certify proportions of ingredients for mix design wig• provide the specified compressive strength for each type of grout. 2. Test mix design prior to beginning construction of CMU walls. 3. Required testing will be performed in accordance with Section 01410. 4. Prepare test specimens in accordance with part 3.02 of this section. B. CMU Mortar: 1. Determineand certify proportions of ingredients for mix design, in accordance with UBC Standard 24 -20, will provide the specified strength. 1.05 DELIVERY, STORAGE, AND HANDLING A. Store sand for mortar on plastic sheeting to prevent contamination by extraneous chemicals in earth beneath. 04100 -1 WM - Lake Elsinore, CA July 16, 1993 J -__ r -- - - - - - -__ -- - - - - - - -- - THIS FILM WAS PRODUCED MM TM. BEST AND MXRT COMPLETE j. DRAWINGS AfV' AV.9 AT THE ° rI09 OF F1 so. i n. , :_ . .i. _' :.. ,. it -::;:, .J a: .'•s -, '_:r .. -.:: e:. r. C. All point -by -point photometric performance test grids shall be based on the following criteria: 1. Maintenance Factor - 0.75 2. Mounting Height - 42 ft. 3. Grid - 10 It. centers all points between 4 poles (484 points). 4. Initial Lumens . 40,000 each of 4 lamps/poles) 1.06 WARRANTY A. Provide owner with one year warranty certificate signed by Contractor and by company providing actual warranty labor. This certificate must be received by Owier prior to final payment. 1.07 SUBMITTALS A. Each submittal transmitted for approval shall contain: A. Computer prepared photometric layout of proposed lighted area which Indicate,; by Isofootcandle readings the system performance. B. A photom.u.. report from a national Independent testing laboratory with report number, date, fixture catalog number, luminalre and lamp specifiicatbns; IES classification, candlepower tabulations, zone lumen summary and Isolux plot. C. The Underwriters Laboratory listing and IHe number for the specific fixtures) to be utilized. D. Pole manufacturer AASHTO calculations Indicating tha pole and anchor bolts being submitted are specifications. of pporting the pole and Iixture systems being utilized In accordance with E. Catalog cuts proving complete conformance to specifications. 1.08 SPECIFICATION COMPLIANCE A. Wal -Mart reserves the right to request standard production model fixture samples for Inspection and to order such tests as Wal -Mart deems necessary to Insure compliance with these specifications and to reject those luminaries failkq such tests, or those luminaries with Improper or Inadequate light distribution. Wal -Mart shall be the sole judge as to acceptability. PART PRODUCTS 2.01 MATERIALS A. Poles: One piece, 39' -0' long, round, tapered at 0.14 Inches per foot, siInnggle, uniform thickness, U.S. domestic steel having a guaranteed minimum yield strength of 55,000 psi after fabrication complylrq with ASTM A 595, Grade A, Steel with seamless appearing longitudinal weld. Erected poles and anchor bolls shall be cop" of supporting maximum vertical and horizontal bads exerted on the completed structure In accordance with the latest AASHTO edition meeting the requirements of 120 mph winds with a 1.3 gust factor. The pole shall have a 4' x 6' reinforced hand hole located approximately 18' above base plats grounding lug welded to interior of rle opposite hand hole. Poles shelf be factory primed Inside and outside and delivered to belie with an adequate amount of #D11313 dark bronze or #DU314 black paint to provide two coats of paint t UMV 5 mile thick Iity, S. carbon steel contomtlrg to theeregquirements of ASTM A36 shaving a minimum yield strength of 36,000 psi. The base plate shall telescope the pole's shaft and be circumferentially welded top and bottom. The base plate shall be slotted to accommodate a t 1/2' variati,)n In the nominal bolt circle. 16530-2 B. Wire Size Schedule: Use the following wire sizes for corresponding distances from panel: 1. 600 feet: #10 2. 1000 feet: #8 3. 1600 feet: #6 4. 2400 feet: #4 5. For Grcuit distances of more than 2400 feet, size conductors for a five percent maximum voltage drop to farthest fixture, C. Drawings indicate two 480 volt, single phase, 20 amp circuits for parking lot lights. If more circuits are required to comply with Site Lighting Plan and Specification requirements, Contractor shall furnish and Install necessary additional breakers, contractors, photocells, etc., under this Section of these Specifications. D. Underground circuits shall have equipment grounding conductors sized In accordance with NEC 10AWG minimum). E. Parking lot lighting conduit shall be sized in accordance with NEC (314 Inch minimum). 3.02 INSTALLATION A. Install pole foundations In accordance with details shown on Drawings. Install poles on concrete foundations In accordance with detall shown on Drawings as part of electrical work 3.03 TESTING A. Perform and record voltmeter measurements as described in Section 16011. In addition, provide labor, material, and energy to conduct a parkarrgg lot Ilght teat nt bast 30 days prior to Substantial Completion date. This test shall consist of corttinuoua operation of fbtures and la.nps for a time period of 100: ours. Contractor shelf witness and crrtlfy the oondnuous operation and time duretbn of thtest. At the end of the testing aeriod Nnmedlateiy roqueat warranty parts and replace defective components et least three days prior to Substantlsl Compl9<bn date. END OF SECTION 16530.4 April 8, 1993 April B, 1993 N}fj±N., v."dnb't,3MiB1Yl.ird.•x3- ;'°! ".:= ..''_ 'i- __.._ ,. _ —__ _— _ —___ —' _.. 'r -___ _. -. _ -- _. r _— -._ ... - __... ., -- .-.. -- ...___... _.— .., .,- ..- ...... - _. __ _._ -__... ..- __ e w :. ' ems ,_...:...r;.•.,..,. , r....c w ., _ „ ,. }x . ';r..JaWF.S•],' ...v J+• \:Li;,,6L9iLafao,.+awM:...w.m. ,..o-.+...re....,r.•.v.v .. i-..- .:.: -.... . :..; .. :.., - -_•.. ._.,..... t _ . - .w ... N.:., -:,v -. _ .. .. ...._.. . .,. 4... . .. .. .. . :. :... ,'.,.. E .. . :.' cur - .. u 4. .. 4 AOU -,. '" THIS FILM WAS PRODUCED FROM THE BEST AND HOST COMPLETE DRAWINGS AVAII.At1LE AT THE TI OF FILYI_ y , y 3.06 FORM REMOVAL A. Do not remove forms until concrete has attained sufficient strength. Clamps or tie rods may be loosened 24 hours after concrete is placed. Ties, except for sufficient number to hold forms in place, may be removed at that time. B. Minimum Curing Period Prior to Form Removal: 1. Air Temperature: Above 60 °F: 3 days. 2. Air Temperature: 50 °F to 60 °F: 5 days. 3. Air Temperture: 40 °F to 50 °F: 7 days. 4. Air Temperature: Less than 40 °F: When temperature below 40 °F prevails, leave forms until concrete reaches 75% of 28 -day design strength. C. Observance of minimum curing periods listed above does not relieve Contractor of responsibility for safety of structure during construction. D. Remove wood forms from under floors, ramps, steps, and similar places (through temporary openings it necessary) so no material will be left to rot or to be infested by termites. 3.07 FINISHING A. Schedule of Finishes: 1. Interior Floor Slabs: Machine trowel. 2. Unexposed Exterior Formed Surfaces: Rough form finish. 3. Exposed Exterior Formed Surfaces: Rubbed/stoned. 4. Sidewalks: Light broom. 5. Ramps and Steps: Heavy broom. 6. Exterior Garden Center Slab: Light broom. B. Initial Working: 1. Remove surface irregularities with bull float before water appears on concrete surface. 2. Do no further working of surface until time for floating; do not work surface while water is present. 3. "Dry Sprinkle" method finshing is riot acceptable and will be cause for rejection. C. Floating: 1. Begin float operations when bleed water sheen has disappeared and concrete has stiffened sufficiently to allow walking on surface without leaving heel prints more than 1/4 inch deep. Use magnesium or aluminum power float. 2. Premature finishing brings excessive fines to surface and causes finished slab to have soft surface which wi!! dust. D. Troweling: 1. Delay trowelling as long as possible to prevent working excess fines and water to surface. Do not begin until surface moisture film and shine remaining after floating have disappeared. 2. Powr r hbwei where _possible; use hand trowel in inaccessible areas. 3. Do not over - trowel Stockroom floor. Slab must be able to accept specified floor treatment. Coordinate with floor treatment manufacturer's epplica +lon instructions for proper finish and for pprocedures when finish is too dense for proper floor treatment application. 4. Do not re--* ,t surface to trowel. E. Provide ACI ' ;lass A" tolerance; 1/8 inch variation in 10 feet, measured with straight edge laid in any direction. F. Pitch to drains: Foam 18 inch radius around floor drains and pitch concrete surface to drains at rate of 1/4 Inch per foot nomin ?'. G. Saw -Cut Control Joint - 1. Primary `;ethod: Soft -Cu' System method, by Soft -Cut International, Riverside, CA (800)776- 3328. Finisner must hav _ do-;umented successful experience in the use of this method prior to this roject. Install cuts w; `in hours attar final finish at each saw cut location. Use 3/32 inch thick blade, cutting a minimum of 5/8 inch to A maximum of 1 inch into slab. 2. Optional Method (Where Soff-Cut System Method Equipment is Not Available): Cutting shall be timed properly with the set of the concrete. Saw -cut control joints within 12 hours after finishing. Start cutting as soon as the concrete has hardened sufficiently to prevent aggregates being dislodged by .' :,i saw. Complete cutting before shrinkage stresses becom3 sufficiant In produce cracking. Usa 3/16 inch thick blade. cutting '1 -1/4 inch into slab. 03300 -8 WM - Lake Elsinore, CA July 16, 1993 3.12 PROTECTION A. Protect finished work. B. Immediately after placement, protect concrete from premature drying, excessively hot or cold temperatures, and mechanical injury. 3.13 CLEANING A. Re:neve forms, equipment, protective coverings, and rubbish resulting from concreting operations. Leave finished concrete surfaces in clean conditions. After sweeping with ordinary broom and removing mortar, concrete droppings, loose dirt and mud, wash concrete floors and platforms with soapy water and rinse with clean water. Provide adequate measures during scrubbing, mopping, and rinsing to keep excessive or injurious amounts of water off resilient tile floors. Repair damage to resilient the floors due to concrete cleaning operations. END OF SECTION WM - Lake Elsinore, CA 1.06 PROJECT CONDITIONS A. Environmental Requirements: 1. Cold Weather Requirements: IMIAC - Recommended Practices and Guide Specifications for Cold Weather Masonry Construction. i 2. Specific Cold Weather Requirements: When the ambient air temperature is below 40 °F, heat mixing water to maintain mortar temperature between 401F and 120 °F until placed. Wher+ the ambient air temperature is below 32 °F, heat the sand and water to maintain this mortar temperature. B . For other measures and hot weather requirements refer to Section 04220. PART2 PROCUCTS 2.01 MATERIALS A. Portland Cement: UBC Standard No. 26.1, normal -Type I or Type II; gray color. Fly ash, slag, and pozzolans not permitted as substitutes for portland cement. Masonry cement is not allowed. B. Mortar Aggregate: ASTM C144, standard masonry type; clean, dry, protected against dampness, freezing, and foreign matter. C. Grout Aggregate: ASTM C404; use of blast furnace slag is not permitted. Maximum coarse aggregate size, 3/8 inch. D. Calcium chloride is not allowed in mortar or grout. Admixtures or other chemicals containing Thyocyanates, Calcium Chloride or more than 0.1 percent chloride ions are not permitted. E. Hydrated Lime: UBC Standard No. 24.18, Type S. F. Water: Potable. G. Admixtures: Not allowed unless approved by the Architect prior to construction. 2.02 MIXES - MORTAR A. Mortar: Type "S ", in accordance with the proportion specification of UBC Standard 24 -20. 1. Mixing of components on -site is acceptable. 2. Mnxinn on -site of water and packaged dry blended mix for mortar (ASTM C387), that contains no masonry cement, is acceptable. 3. Use of ready -mixed mortar (ASTM C1142) is no acceptable. B . Pointing Mortar: Duplicate original mortar proportions. Add aluminum tristearate, calcium stearate, or ammonium stearate equal to 2% of Portland cement weight. C. Mortar Color: Control mortar mix to determine desired gray tone color. No additives. 2.03 MIXING - MORTAR A. Mortar: Thorought; mix mortar ingredients in accordance with UBC Standard 24.20, in quantities needed for Immediate use. 1. Maintain sand uniformly damp immediately before the mixing process. 2. Provide uniformity of mix and coloration. 3. Do rat use antifreeze compounds. 4. If water is lost by evaporation, retemper only within two hours of mixing. Do not retemper mortar more than two hours after mixing. 03300 -10 04100 -2 July 16, 1993 WM - Lake Elsirrxe, CA July 16, 1993 of t... !' r ... ,. ., :. '. r ..,. ... r .x.c. :...,.,.rv. :.<.anr :.,.... .. .,.- .._c -..: . - trio... ,:v .ci :...nTS..r.- .a.= .m<',5, .. ..1±. ?aa -. ,N. ... .. ,n...,., ,.. ,. . .. a r ,. .. . _.. ... ...... .......al.,...e`e_. -rn.4; V3kri s. Ua, z•dti0„iail.eLV..ah..r:Ytiitls.+ 6 THIS FILM WAS PRWUCM ram THE BEST PM NGBT COMPLETE DRAWINGS AVAILABLE AT THE TIFOF FILMING 1 THIS FILM WAS PRODOCBD FROM THE BEST AND MOST COKPLt3TS DRAWINGS AVAILABLE AT THE TI1 OF FILMING n E. Testing Laboratory will: 1. Review the Contractor's design. 2.04 CONCRETE MATERIALS SECTION 03300 042693 proposed materials and mix 2. Conduct strength tests: A. Cement: ASTM C150, normal - Type II. Fly ash, slag, and pozzolans are not permitted as WM: -CA CAST -IN -PLACE CONCRETE a. Secure composite samples (ASTM C172). substitutes for cement. b . Mold, cure specimens from each sample (ASTM C31). A minimum of four concrete test cylinders shall be taken for every 100 or less cu. yds. of each class of concrete placed each B . Fine and Coarse Aggregate: (ASTM C33) Use maximum coarse aggregate size per ACI 301, but PART 1 GENERAL day and not less than once for each 5000 sq.ft. of surface area for stabs. not larger than 1 -1/2 inches, except building slabs -on -grade use 1 inch maximum, and for pumped a Test cylinders in accordance with ASTM C39. Two specimens will be tested at 28 days for concrete the maximum aggregate size shall not exceed 1/3 the inside diameter of the hose or pipe. 1.01 SUMMARY acceptance and one will be tested at 7 days for information. One specimen will be Meet the following grading requirements of fine aggregates for building slabs -on- grade. A. Section Includes: retained in reserve for later testing if required. 3. Conduct slump tests: At least one slump test will be taken for each set of four test cylinders Sieve Percent Passing 1. Formwork, shoring, bracing, and anchorage. taken (ASTM C143). When concrete is pumped a slump test will be taken at both the point of irxh 1 100 2. Reinforcement and accessories. discharge from the mixer and the point of discharge from the pipe or hose after pumping. 6 80 90 3. Cast -in -place concrete, including sidewalks adjacent to building, light pole foundations and 4. Conduct air content tests: For concrete exposed to freeze -thaw, at least one air content test will 6 75 equipment pads. be made when slump test is taken in accordance with either ASTM C231, ASTM C173, or ASTM 3030 50 4. 5. Curing and finishing. Grout, for setting and anchoring items in masonry and concrete. C138. 5. Conduct temperature tests: Determine temperature of concrete sample for each strength test. 50 10 20 2 - 5 6 Expansion joint tillers. 1.05 QUALITY ASSURANCE C. Water: Clean potable water, not detrimental to concrete. B. Related Sections: 1. Section 02520 - Portland Cement Concrete Paving: Requirements for exterior concrete paving. A. Pumped Concrete: Perform miy design, proportioning and placement In accordance with ACI 304.2R. 2.05 CHEMICAL ADMIXTURES 2. 3. Section 05120 - Structural Steel: Column anchor bolts. Section 05500 - Metal Fabrications: Other metal components cast into concrete. 1. Submit documented evidence of experience in placing concrete by pumping on not less than A. Air Entrainment: ASTM C260. 4. Section 07900 - Joint Sealers: Control and expansion joint fillers in concrete slabs. three projects of similar size and complexity. List available pump size, standby pump size, 5. 6. Section 09650 - Resilient Flooring: subfloor filler in sawcut contraction joints. Section 09700 - Special Flooring: Epoxy flooring in automotive areas. P g' y piping, and other equipment. 2. Submit documented evidence of concrete supplier's ability to dedicate sufficient mixing and for be by B . Chemical Admixtures: ASTM C494; Type A - water reducing. 1. Admixtures containing Thyocyanates, Calcium Chloride or more than 0.1 percent chloride ionsdeliveryequipmenttosupplytheconcretecontinuouslythevolumestoplaced are not permitted. Admixtures shall not contain more corrosives than are present in municipal 1.02 REFERENCES pumping. drinking water. A. American Concrete Institute (ACI): 1.06 ENVIRONMENTAL REQUIREMENTS 2. The maximum water soluble chloride tin content in hardened concrete at 28 days shall not exceed 0.15 percent by weigh of cement. 1. 2. ACI 301 - Specifications for Structural Concrete for Buildings. ACI 304.2R - Placing Concrete by Pumping Methods. A. Cold Weather Concreting: Perform work in accordance with ACI 306R during cold weather concreting C. Obtain Architect's written approval prior to the use of any other admixtures. 3. 4. ACI 306R - Hot Weather Concreting. AC 30 -Cold Weather Concreting. operations. 1. Comply with the following for minimum temperature of concrete delivered to job site: F: °F 2.06 RELATED MATERIALS 5. ACI 3088 - Standard Practice for Curing Concrete. a. Air Temperature 30 -45 Concrete temperature 60 minimum. 6. ACI 315 - Details and Detailing of Concrete Reinforcement. b . Air Temperature 0 -30 °F: Concrete temperature 65 °F minimum. a Air Temperature below 0 °F: Concrete temperature 70 *F minimum. A. Non- -mNon - shrink Grout: Pre -mixed non-shrinking, high strengthNon-shrink Grout: g g gt grout, COE CRD -621; compressive 7. 8. ACI 318 - Building Code Requirements for Reinforced Concrete. ACI 347 - Recommended Practice for Concrete Formwork. d. The maximum concrete temperature shall not exceed the minimum required temperature F. h psi in days. Y 1. asterflow 713 by Master Builders Co. B . American Society for Testing and Materials (ASTM): by more than 10 2. Combine water heated to above 100 °F with aggregates before cement is added. Do not add F. 2. Gilco Construction Grout by Cormix Construction Chemicals, Dallas, TX, (800)869.0300. Formerly Gifford -Hill Co.) 1. ASTM A82 - Standard Specification for Cold brawn Steel Wire for Concrete Reinforcement. cement to water or aggregates having temperature greater than 100 3. When temperatures of 40 °F or lower occur during the placing and curing of concrete, maintain 3. Crystex by L &M Construction Chemicals, Inc. 2. 3. ASTM At 85 - Welded Steel Wire Fabric for Concrete Reinforcement. ASTM A615 - Deformed and Plain Billet -Steel Bars for Concrete Reinforcement. temperature of concrete at not less than 55 °F for at least 3 days. 4. Euco -N -S Grout by Euclid Chemical Company. 5. Sonogrout by Sonnebom Building Products. 4. ASTM C31 - Making and Curing Concrete Test Specimens in the Field. a. Make arrangements before placement to maintain required temperature without damage 5. 6. ASTM C33 - Concrete Aggregates. ASTM C39 - Compressive Strength of Cylindrical Concrete Specimens. from excessive heat. b . Do not use combustion heaters during first 48 hours without precautions to prevent B . Epoxy Bonding Agent: ASTM t. Concresive 1001 LPL by Adhesive Engineering Co. 7. ASTM C42 - Method of Obtaining and Testing Drilled Cores and Sawed Beams of Concrete. exposure of concrete to exhaust gases containing carbon dioxide and carbon monoxide. 4. Protect concrete work from physical damage or reduced strength which could be caused by frost, 2. Uniweld by Permagile. 8. 9. ASTM C94 - Specification for Ready -Mixed Concrete. ASTM C138 - Standard Test Method for Unit Weight, Yield, and Air Content (Gravimetric) of freezing actions, or low temperatures, in compliance with the requirements of ACI 306R and as 3. EVA -PDX HI MOD GEL N23 by E -foxy Industries, Inc. 4. Similar product by other manufacturers; submit name, compressive strength and tensile strength 10. ASTM C143 Test Method for Slump of Portland Cement Concrete. herein specified. 5. When the air temperature has fallen to or is expected to fall below 40 °F, Provide adequate for acceptance. 11. 12. ASTM C150 - Specification for Portland Cement ASTM C171 - Standard Specification for Sheet Materials for Curing Concrete. means to maintain the temperature of the plastic concrete as placed, at 55 F minimum, for at least 3 days. Provide temporary housings or coverings including tarpaulins or plastic film. Keep C. Joint Filler: Preformed type, 1/2 Inch thick, unless shown otherwise. Confirm compatibility with 13. ASTM C172 - Method of Sampling Freshly Mixed Concrete. protection in place and intact at least 24 hours after artificial heat is discontinued. Avoid rapid sealants specified in Section 07900. 14. ASTM C173 - Standard Test Method for Air Content of Freshly ixed Concrete b theyy dry-out of concrete due to overheating, and avoid thermal shock due to sudden cooling or D. Levelling Compound: 15. Volumetric C Method. ASTM C260 -Test Method for Air Content of Freshly Mixed Concrete By the Pressure Method. heating. 6. Do not use frozen materials containing ice or snow. Do not lace concrete on frozen sub radeg • P 1. Floorstone by Tamms Industries. 2. Camp's Latex Mix. P' 16. ASTM C260 -Air- Entraining Admixtures for Concrete. or on subgrade containing frozen materials. Ascertain that forms. reinforcing steel, and adjacent 17. ASTM C309 - Liquid Membrane Forming Compounds for Curing Concrete. concrete surfaces are entirely free of frost, snow, and ice and temperature of these materials is above 32 °F before placing concrete. E. po vapor retarder cover, not less than 6 mils thick, over preparedVaporRetarder: Polyethylene sheet va r r 18. 19. ASTM C494 Chemical Admixtures for Concrete. ASTM C881 - Epoxy Resin Base Bonding Systems for Concrete. 7. Do not use calcium chloride, salt, and other materials containing antifreeze agents or chemical base material below slabs on grade. Color: clear. 20. ASTM D676 - Tentative Method of Test for Indentation of Rubber by Means of a Durometer. accelerators. 21. ASTM D2240 - Standard Test Method for Rubber Property - Durometer Hardness. B . Hot Weather Concreting: Perform work in accordance with ACI 305R. C. American Welding Society (AWS). 1. When hot weather conditions exist that would seriously impair the quality and strength of i 1. AWS D1.4 - Structural Welding Code Reinforcing Steel. concrete, place concrete in compliance with ACI 305R and as herein specified. 03300-3 03300-5 03300-1 WM - Lake Elsinore, CA July 16, 1993 WM - Lake Elsinore, CA July 16, 1993 WM - Lake Elsinore, CA July 16, 1993 r..v)rt.:.rJ ta jj)iir ,,, h ..' -r:,. f ::.:.. ..:..,... , .. .... <..,... .., k.. -r av ... r . ,. .. v .. h a . -. a. F , , .... :..af.srt.. ... i S krr <ia .. f M i i M,ww.,nirM6a.- THIS FILM WAS PRODOCBD FROM THE BEST AND MOST COKPLt3TS DRAWINGS AVAILABLE AT THE TI1 OF FILMING n i SECTION 04220 PART 2 PRODUCTS 2.04 MIXES - GROUT FILL WM: -CA CONCRETE UNIT MASONRY 01213 2.01 CONCRETE MASONRY UNITS A. Grout fill is for concrete masonry unit bond beams, lintels, and reinforced cells with reinforcing bars A. Hollow Load Bearing Units: UBC Standard No. 24 -4, Grade N,Type I: and embedded plates. 1. Compressive Strength: 2000 psi minimum at 26 days, as determined in accordance with the PART 1 GENERAL 2. Spl1. Smooth CMU: Light weight only above grade; normal weight only below grade. ltface CMU: Medium weight only above grade. I provisions of UBC Standard No. 24-28. 2. Slump: 8 inches minimum, 10 inches maximum. 1.01 SUMMARY 3. Smooth Scored CMU: Light weight only above grade. i 3. Use coarse grout when grout space is equal to or greater than 4 Inches in both directions. 4. Use fine grout when grout space is smaller than 4 inches in either direction. A. Section Includes: B . Solid Load -bearing Unite: UBC Standard No. 24-4, Grade a Type I: 1. Smooth CMU: Light weight only above grade; normal weight only below grade. i 5. Do not use air - entrainment admixtures. 1. Concrete masonry units. 2. Reinforcement, anchorages, and accessories. 2. Splitlace CMU: Medium weight only above grade. 2.05 MIXING - GROUT B. Work Installed But not Fumished under this Section: C. Nonload - Bearing Units: UBC Standard No. 24 -6, Type I. 1 A. Grout: Batch and mix grout in accordance with UBC Standard No. 26 -13. 1. Owners structural steel supplier will furnish support plates and angles with anchor studs, sleeve 1. Do rot use anti- freeze compounds to lower the freezing point of grout, anchors, expansion bolts, adhesive anchors, and anchor bolls which are embedded in masonry for supporting structural steel, steel joists, and steel deck. D. Light Weight Aggregate: ASTM C331, free of materials that will cause rusting, staining, or popcuts. C. Related Sections: E. Dimensional Tolerances: Manufacture splitface units to standard dimensions Indicated. Deviations in PAR7 3 EXECUTION 1. Sactlon 04100 Mortar and Masonry Grout: Mortar and grout. any direction on splitface side of units shall not exceed 3/4 inch. 3.01 INSTALLATION 2. Section 05120 - Structural Steel: Support plates and angles with anchor studs, expansion bolts, sleeve anchors, adhesive anchors, and anchor bolts embedded in masonry for supporting F. Fire Resistance Classification: CMU walls and partitions shall have fire resistance ratings by A. After reinforcing of masonry is securely tied in place, plug cleanout holes with masonry units. Brace structural steel, steel joists, and steel deck. Underwriters minimum t equivalentle other recognized testing agency, as indicated es the drawings. Units be of minimum equivalent thickness specified for the fire rating and corresponding aggregate against wet grout pressure. 3. Section 05210 - Steel Joists: Steel bearing plates for joists. 4. Section 05500 - Metal Fabrications: Loose steel lintels and other metal components embedded type B . Install mortar and grout under provisions of Section 04220. in masonry. S. Section 06100 -Rough Carpentry: Anchorages. G . Unit Design- Modular two (2) core units sized as indicated or scheduled. Provide special units for 3.02 FIELD QUALITY CONTROL 6. Section 06181 - Glue Laminated Stnictural Units: Anchorages. bond beams, control and expansion joints, and lintels. 1. Provide units as required for indicated construction including sill units and solid cap units. A. Required testing will be performed under provisions of Section 01410. 7. Section 07620 - Sheet Metal Flashing and Trim: Counter flashing receivers or reglets. 8. Section 07900 - Joint Sealers: Rod and sealant at control pints. 2. Units provided shall not have exposed faces which are not uniform in appearance. 9. Section 09800 - Special Coatings: Cementitious Masonry Weatherproofing System, exterior 2.02 REINFORCEMENT AND ANCHORAGES B Grout Testing: masonry surfaces sealed and painted with weatherproofing system In colors as scheduled on 1. A 28 day strength test will be required not labs than once per day, or not less than one for every 30 or, not less than one for every 5000 sq. ft. of wall for each type of grout placed Drawings. A. Deformed bars of sizes indicated complying with ASTM A615, Grade 60. Shop fabricate is bent Field bending iscubicyards each day. A strength test shall be taken as the average of the strengths of three grout 1.02 REFERENCES reinforcement which shown or hookad. of bars not allowed. specimens made from the same Barr pla of grout. 2. Prepare and test grout specimens in accordance with UBC Standard No. 24 -28. A. American Concrete Institute (ACI): B . Anchor bolts and threaded rods as shown embedded In masonry on structural drawings shall comply with UBC Standard No. 27 -1, A ^07. 3. One slump test will be taken for each set of test specimens in aeordance with ASTM C143. 1. ACI 315 - Details and Detailing of Concrete Reinforcement. 4. Strength test of grout will be considered satisfactory f it equals or exceeds 2000 psi. 5. If tests indicate the strength is not as specified, additional testing will be required. B . American Society for Testing and Materials (ASTM): C. Adhesive for embedding threaded rods shall be HIL ?I C100. No substitutions. grout 1. ASTM A615 - Deformed and Plain Billet - Steel Bars for Concrete Reinforcement. 2. ASTM C140 - Sampling and Testing Concrete Masonry Units. D. Bar Posltbners for Vertical Wall Bars: Minimum 9 gage, mill galvanized wire. C. 1 Mortar Testing: 1. Prepare and test mortar specimens in accordance with UBC Standard No. 24 -22. 1. AA Wire Products Go. 2. Dur -O WaI, Inc. 2. One mortar test specimen shall be required for each 5,000 square feet of masonry wall be for each day that C. International Masonry Industry All- Weather Council ( IMIAC): 1. IMIAC - Recommended Practices and Guide Specifications for Cold Weather Masonry 3. Masonry Reinforcing Corporation of America constructed and a minimum of one mortar test specimen shall required 28 days. Construction. masonry construction is performed. Specimens shall be tested at 2.03 ACCESSORIES 3. Strength of mortar will be considered satisfactory it each mortar test equals or exceeds 1500 psi. 4. If tests indicate the mortar strength is not as specified, additional testing will be required. D. Uniform Building Code (UBC). A. A int Filler: Closed cell foam, oversized 50 percent: self - expanding. D. Authority and Responsibilities of Testing Laboratory: 1. Laboratory representative will immediately notify Wal -Mart and Contractor of deviations from E. Uniform Building Code Standards: 1. UBC Standard No. 24 -4 - Hollow and Solid Load - Bearing Concrete Masonry Units. 2. UBC Standard No. 24 -6 - Nonload- Bearing Concrete Masonry Units. B. Preformed Control 'dint Filler: 01, b x ur1. Rapid Control Joint D/A 2001, by Dur -O WaI. Spectlicat ns. for Standard No. 27 Material Specification,, for Structural Steel. 2. No. 830 Regular, by Ty -WaI. 2. If, in the opinion of laboratory representative, deviation observed will be probable cause inform Contractor and Wal-Mart so that 3. UBC -1 - 3. Masonry Control Joint No. 663, by Greenstreak. subsequent rejection of material, representative will timely decision may be made as to whether or not to continue operations. 1.03 SUBMITTALS 3. Subsequent to on- the -spot verbal notification, laboratory will file written report of deficiences or PART 3 EXECUTION deviations noted, including summary of conversations and decisions made and actions taken. A. Submit the following under provisions of Section 01300. Written report shall be submitted to Contractor, Wal -Mart, the Building Official, and the Architect. I 3.01 PREPARATION B. Shop Drawings: I END OF SECTION 1. Reinforcement: Include masonry notes on shop drawings that concern proper placing of reinforcing and submit shop drawings for field use. Do not use reproductions of Contract A. Verily items provided by other sections of work are properly sized and located. Documents as shop drawings. Prepare shop drawings in accordance with ACI 315 and the B . Establish lines, levels, and coursing. Protect from disturbance. following. C. Provide temporary bracing for walls, linte!s, and all other masonry work during erection. Maintain in place until roof and all other structural elements are complete and provide permanent bracing. 04100-3 04220.1 04220-3 WM - Lake Elsinore, CA July 16, 1993 i WM - Lake Elsinore, CA July 16, 1993 WM Lake Elsinore, CA July 16, 1993 THIS FILM WAS pm)UCRD Fam j i THE BEST AND MOST COMPLETE >,: DRAWINGS AVAILABLE AT THE OF FILMING q a D. Concrete Reinforcing Steel Institute (CRSI): 2. Temperature of concrete at time of placing shall not exceed 90 °F. Contractor shau maintain an 2.07 CONCRETE CURING MATERIALS 1. CRSI - Manual of Practice. accurate reading thermometer at the job site to check temperature of concrete. Concrete shall be rejected before placing it temperature of concrete exceeds 90 °F. A. Chemical Cure for Slabs: Kure•N- Seal -WB, by Sonneborn Building Products, ASTM C30, 2. CRSI 63 • Recommended Practice for Placing Reinforcing Bars. 3. CRSI 65 - Recommended Practice for Placing Bar Supports, Specifications and Nomenclature. 3. Special precautions to protect fresh concrete before and during finishing shall be mandatory when the rate of evaporation of surface moisture from concrete exceeds 0.2 pounds per square designed and certified to be compatible with resilient flooring adhesives. 1. Substitutions: Similar products by other manufacturers; submit product data for acceptance. E. Product Standard (PS): foot per hour. Rate of evaporation shall be determined in accordance with ACI 305R. Special precautions shall be provided as required: B. Moisture Cure: 1. PS 1 - Construction and Industrial Plywood. a. Cool ingredients before mixing to reduce concrete temperature at time of placement. 1. Water: Potable. F. American Association of State Highway and Transportation Officials ( AASHTO): Mixing water may be chilled, or chopped ice may be used to control the concrete temperature provided the water equivalent of the ice is calculated to the total amount of 2. Moisture - retainingg Coverings: Burlap, cotton mats, or other moisture - retaining fabrics; AASHTO M182, ASTM C171, or AASHTO M73. Provide burlap free of sizing; rinse thoroughly in caustic 1. AASHTO M182. mixing water. soda to remove soluble substances and make burlap more absorbent. 2. AASHTO M73. b. Dampen subgrade and forms. 1.03 SUBMITTALS a Cover reinforcing steel with water- soaked burlap so the steel temperature will not exceed 2.08 CONCRETE MIX the ambient air temperature immediately before embedment in concrete. A. Mix and deliver concrete in accordance with ASTM C94. A. Submit the following under provisions of Section 01300. B . Product Data: List products selected for the following. PART 2 PRODUCTS B . Provide concrete with the following characteristics: 1. For concrete r thaw: exposed tthhe1. Curing compound and compatibility with subsequent work and materials. 2.01 FORMWORK a. Compressive Stre ng : t 2. Concrete Admixtures. 1) 28 Days: 2500 psi, except for sidewalks. C. Shop Drawings: A Design, engineer accordance under dl b Air Content: y5 %, plus ors minus 1 non-structural sidewalks. (Special inspection is not required.) 1. Reinforcement: loads during construction, n with CI 347• Design the direct supervisionson of a licensed professional engineer experienced in design of this Work. a Slump for conventionally placed concrete: Not to exceed 4 inches maximum. a. Submit concrete notes that concern proper placing of reinforcing and submit with shop drawings for field use. Do not use reproductions of Contract Drawings as shop drawings. 1. Plywood: PS 1, sound, undamaged sheets with straight edges. 2. Lumber: Construction grade. d. Slump for pumped concrete: Not to exceed 4 inches at the point of discharge from the i e or hose after pumping. P b. Submit reinforcement placement drawings with bar lists. Placement drawings shall includeg elevations of all walls and grade beams as well as plans for footings and slabs. Sections, 3. Steel: Minimum 16 gage sheet, well matched, tight fitting, stiffened to support weight of e. ax imum Water - Cement Ratio: 0.46e I. Minimum Cement Content: 470 lbs. per cu. yd. ` details and schedules shall also be included. Comply with Part B, Chapter 3 of ACI 315 Include length, mark, location, concrete without deflection detrimental to tolerances and appearance of finished surfaces. 4. Carton Forms: Moisture resistant treated paper faces, biodegradable, structurally sufficient to 2. For concrete not exposed to freeze -thaw: preparation number, grade, size, for preparation of shop draw,ngs. diagrams for support weigh o1 wet concrete until initial set. a. Compressive Strength: P splice and bending all reinforcing steel and related products. 9t 9 g 9 P 1) 28 Days: 2500 psi, except for floor slabs. r B Accessories: 2) 28 days: 3000 psi for non - structural slabs -on -grade. ( Specal inspection is not jD. Quality Control Submittals: 1. Mix Design: Submit three copies of each proposed mix design in accordance with ACI 301, 1. Form Ties: Removable or snap -off metal, of fixed or adjustable length as applicable, with cone ends. required.) b. Air Content: Do not add air entraining agents. Sections 3.9 "Proportioning on the basis of previous field experience or trial mixture ", or 3.10 2. Form Release Agent: Colorless mineral oil which will not stain concrete. a Slump for conventionally placed concrete: Not to exceed 4 Inches maximum. Proportioning based on empirical data ". Provide separate mix design for concrete to be 3. Waterstops: Select one of the following. d. Slump for pumped concrete: Not to exceed 4 Inches at the point of discharge from the Iplacedbypumping, in addition to the mix design for concrete to be placed directly from the a. Vololay pp pumping. tnickchute. b . Synko -Flexlex e. Maxeimum Water-Cement 0.58 2. Include the following information in concrete ma design: I. Minimum Cement Content: 470 lbs. per cu. Y d. a. Proportions of cement, fine and coarse aggregate, and water. 2.02 REINFORCEMENT b. Water -cement ratio, 28 -day compressive design strength, slump, and air content. C. Admixtures: a Type of cement and aggregate. A. Reinforcing Steel: ASTM A615: 60 ksi yield grade billet -steel daformed bars, uncoated finish. 1. Air Entraining Admixtures: ASTM C260. Add to concrete mix for concrete work subject to d. Aggregate gradation. freeze -thaw cycling. Air Content: See above. e. Type and dosage of admixtures. f. Special requirements for pumping. B. Welded Steel Wire Fabric: ASTM A185 plain type. Provide mats for welded wire fabric with wire 2. Water Reducing Admixtures: ASTM C494, Type A. Use at interior slabs on grade, at Contractor s option and when approved b Architect. P PP Y g. Range of ambient temperature and humidity for which design is valid. sizes I anger than W2.9. h. Special characteristics of mix which require precautions in mixing, placing, or finishing 2.03 REINFORCEMENT ACCESSORY MATERIALS techniques to achieve finished product specified. PART 3 EXECUTION 1.04 TESTS A. Tie Wire: Minimum 16 gage annealed type. 3.01 EXAMINATION A. Required testing will be performed in accordance with Section 01410. B. Chairs, Bolsters, Bar Supports, Spacers: Sized and shaped for strength and support of reinforcement during installation and placement of concrete. A. Verity anchors, seats, plates, reinforcement, and other hems to be cast into concrete are accuratelyYPY placed, held securely, and will rat cause hardship in placing concrete. B . Submit proposed ma design of each type of concrete specified, to Testing Laboratory for review prior to commencement of Work. Tests of cement and aggregates may be performed to ensure 3.02 PREPARATION conformance with specified requirements. A previously placed applying l C. Pay for qualification of proposed materials and establishment of mix designs in accordance with ACI bonding agent n with manufacturer's Instructions. Do not apply agent at slab-on- 31 8. grade construction pints. D. Notify Testing '_aboratory 24 hours prior to placing concrete. Do not place concrete without Testing 3.03 VAPOR RETARDER INSTALLATION Laboratory present. A. Following leveling and tamping of prepared base for slabs on grade, place vapor retarder sheeting with longest dimension parallel with direction of pour. B. Lap joints 6 inches minimum and seal with appropriate tape. Do not disturb or damage vapor retarder while placing concrete reinforcing. If damage occurs, repair before concrete placement. 03300-2 03300-4 03300-6 WM - Lake Elsinore, CA Jury 16,1993 WM - Lake Elsinore, CA July 16, 1993 WM - Lake Elsinore, CA July 16, 1993 I 77 to t '1 -.. +., .. ..' '..._• .,n .:..4't<.. ..: •.bc...r'. ....tRr : si`'di. Hi.vc.r..i rr_A.. n.Y vJ R, k!l.er i...r..r •.< r. ... ... '. r c _ .. ..._ -- ... ...- ............. .r.n... , _,w r THIS FILM WAS PBWUCBD PROM; TRB RBST AND MOST COMP'IAM DRAWINGS AVAILABLE AT THR TROP PILMIN[i. Y I