HomeMy WebLinkAbout31700 GRAPE ST_ 2077 (38)31700 GRAPE STREET 2077 7/30
WAL -MART
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B. DDeficiencies or changes in the erosion control plan as it is applied to current conditions will be PPART 2 PPRODUCTS ! SSECTION 02511
brought to the attention of the Engineer for remedial action.
201 FFILL MATERIALS AASPHALTIC CONCRETE PAVING-
3.02 EEROSION CONTROL AND SLOPE PROTECTION IMPLEMENTATION
A. SSubmit materials certificate to on -site Independent testing laboratory which Is signed by material
A. PPlace erosion control systems in accordance with the erosion control plan. pproducer and Contractor, certifying that materials comply with, or exceed, the requirements rr PART 1 GGENERAL
e
B . TThe• engineer has the authority to limit the surface area of erodible earth material exposed by '
ein. mm
SECTION INCLUDES
clearing and grubbing excavation, borrow and embankment operations and to direct the
contractor to provide rnmedlate permanent or temporary pollution control measures. The PPART 3 EEXECUTION AA. AAsphaltic concrete paving; surface course, binder course and base course.
contractor will be required to incorporate all permanent erosion control .'eatures Into the project at ,
the earliest practical time to minimize the need for temporary controls. Cut slopes shall be 33.01 EEXAMINATION ` 1.02 RRELATED SECTIONS
permanently seeded and mulched as the excavation proceeds to the extent considered
desirable and practical. AA. VVerify substrate has been inspected, gradients and elevations are correct, and dry. ; A. SSection 02223 - Excavation, Bac kfill and Compacting for Pavement
C. TThe temporary erosion control systems installed by the contractor shall be maintained as directed 33.02 CCONSTRUCTION _ B. SSection 02500 - Paving and Surfacing
by the engineer to control siltation at all times during the life of the contract. The contractor must
rospond to any maintenance or additional work ordered by the engineer within a 48 hour period. AA. PPerform base course construction in a manner that will draln surface property at all times and at the CC. SSection 02505 - Paving Base Course
D. AAny additional material and work required beyond the extent of the erosion control plan shall be D
same time prevent runoff from adjacent areas from draining onto base course construction.
D. SSection 02520 - Portland Cement Concrete Paving
paid for by the owner. BB. CCompact base material to rat less than 98% of optimum density as determined by ASTM D 698
02525 - Curbsor95% or optimum density, as determined by ASTM D 1557, unless otherwise Indicated on the II- SSection 0
E. SSlopes that erode easily shall be temporary seeded as the work progress with a cereal grain of DDrawings.
F. SSection 02584 - Parking Lot and Roadway Marking
C. GGranular Base: Construct to thickness indicated on Drawings. Apply in lifts or layers not
exceeding 8 ", measured loose. GG. CConstruction Drawings
END OF SECTION
D. SSand/Shell Base: Construct to thickness Indicated on Drawings. Apply in lifts or layers not HH. SState Highway Department Standard Specifications
exceeding 4" measured loose.
1.03 SSUBMITTALS
E. AAsphalt Institute Type IV Mix for Full Depth Asphalt Base: Construct to thickness Indicated on
Drawings in maximum Ilffs or layers of three Inches (31 measured loose. AA. DDesign Mix: Before any asphaltic cornrete paving is constructed, submit actual design mix to the
Wal -Mart ConsbWlon Department f
F. AAsphalt Institute Type VI, VII, or VIII Mixes for Hot -mix Sand Asphalt Bases: Construct to tthe format as Indicated In the Asphalt Institute Manual MS-2, Marsha" Stability Method; and shall
thickness indicated on Drawings. Apply In lifts or layers not exceeding 3 Stability (tbs.), flow, effective asphalt content (percent), and direct references to the applicable
G. SSoil Cement Stabilized Base: Construct to thickness and strength as indicated on Drawings and hhighway department!Sp9cifications sections for each material. The design shall be for a mixture
minimum compressive strength shall be 500 p.s.l. (measured at 28 days). tthree (3) years old will rat be accepted by the owner.
3.03 FFIELD QUALITY CONTROL BB. MMaterial Certificates: Submit materials certificate to on-she Independent testing laboratory which
Is signed by material producer and Contractor, certifying that materials comply with, or exceed,
A. AAn Independent Testing Laboratory, selected and paid by Owner, shall be retained to perform tthe requirements herein.
construction testing of in -place base courses for compliance with requirements for thickness and
tolerance. Paving base course tolerances shall be verified (by rod and level readings on no more 11.04 JJOB CONDITIONS
than fifty -foot centers) to +0.05' of design elevation that allow for paving thickni ises as shown in
the Drawings. Contractor shall provide Instruments and a suitable benchmartc AA. WWeather Limitations:
1. Apply prime and tack coats when ambient temperature Is above 40F, and when
B. TThe following tests shall be performed on each type of material used as base course material: ttemperature has been above 35'F for 12 hours immediately prior to appllcatlon. Do not
1. Moisture and Density Relationship: ASTM D
j 22. Construct asphaltic concrete paving when atmospheric temperature is above 40'F.
3. Plasticity Index: ASTM D -4318.
4. Base material thickness: Perform one test for each 20,000 square feet in -place base material 11.05 RREFERENCES
area.
5. Base material compaction: Perform one test in each lift for each 20,000 square feet in -place ll A. MMS -2 -Mix design methods for asphalt concrete and other hot mix types -The Asphalt Institute
base material area. ( A1)
s
6. Test each source of base material for compliance with applicable state highway
B . MMS- 3- .::;phalt Plant Manual - The Asphaft Institute (Al)
C. HHot Mix Asphalt Paving Handbook - US Army Corp of Engineers, UN -13 (CE MP -ET)
D. MMS -19 -Basic Asphalt Emulsion Manual - The Asphaltic Institute (A!)
02270-2 002505-2 2511 -1
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THIS FILM WAS PRODUCRD FROM
THE BEST AND MOST COUPLETS i
DRAWINGS AVAILABLE AT THE
TINE OF FILMING.
1
SECTION 02229 SECTION 02245
END OF SECTION
ROCK REMOVAL SOIL STABILIZATION
PART1 GENERAL
PART GENERAL
1.01 SECTION INCLUDES
1.01 SECTION INCLUDES
A. Removal of identified and discovered rock during excavation.
A. Lime or Electrochemically Stabilized Subgrade
B . Use of Explosives to assist rock removal.
B. Cement Stabilized Subgrade
Y C. Incorporating removed rock Into fills and embankments.
C. Fly Ash Stabilized Subgrade
31 !
1.02 RELATED SECTIONS
D. Geotextile Fabric
A. Section 02200 - Earthwork
1.02 RELATED SECTIONS
B. Section 02221 - Excavation, Baddill and Compacting for Structures A. Section 02200 - Earthwork
i
C. Section 02222 - Excavation, Bacldill and Compacting for Utilities
B. Section 02223 - Excavation, Baddill and Compacting for Pavement
l - D. Section 02223 - Excavation, Bac fill and Compacting for Pavement C. Section 02227 - Aggregate Materials
E. Geotechnical report (if available) for boring locations and findings of subsurface materials and
conditions, D. Construction Drawings
F. Construction Drawings E.. Geotechnloal Report (if available) for boring locations and findings of subsurface materials and
conditions.
r 1.03 REFERENCE STANDARDS
1.03 REFERENCE STANDARDS.
A. NFPA 495 - Code For Explosive Materials
A. American Society for Testing Materials (ASTM) latest edition.
1.04 ENVIRONMENTAL REQUIREMENTS 1. C150 Portland Cement
s 2. C 618 Fly Ash for Soil Stabilization
A. Determine all environmental effects associated with proposed work and safeguard those concerns 3. C 977 Quicklime and Hydrated Lime for Soil Stabilization
as regulated by law and all others by reasonable ano practiced methods. 4. D 1633 Test method for compressive strength of molded soil cement cylinders
i! S. D 4320 Chemically - Grouted Soils
1.05 JOB CONDITIONS 1
B. American Association of State Highway and Transportation Officials (AASHTO) latest edition.
A. Any discrepancy with pplans and specdIcatlons regarding amount and type of rock to be removed 1. M 216 Lime for Soil Stabilization
shall immediately be brougM to the attention of the Engineer. A revised removal plan and
schedule shall subsequently be provided and followed by the contractor. C. National Lime Association NLA
1. Bulletin 326- Lime Stabilization Construction Manual
1.06 QUALIFICATIONS
1.04 ENVIRONMENTAL REQUIREMENTS
i A. Contractor to remove rock by blasting shall submit records of documented experience to
Wal -Mart Stores, Inc..
4
i
A. Do not install mixed materials in wind in excess of 10 mph or when temperature is below 400 F.
Y 1.05 QUALITY ASSURANCE
PART2 PRODUCTS
A. Perform work in accordance with state and kcal standards in conjunction with requirements
I 2.01 MATERIALS specified herein.
I A. Explosives, delay device and blast mat materials shall be the type recommended by the 1.06 SUBMITTALS
explosive firth that will comply with the requirements of this section.
A. Submit a sample of each materials to be used in a 10 pound airtight container to the testing
laboratory.
B. Submit the name of each materials supplier and specific type and source of each material. Any
change in sourc„ throughout the job requires approval of the owner or engineer.
02127.3 09.1 02245-1
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1
PART EXECUTION
3.01 PREPARATION
A. Verify site conditions and note subsurface conditions affecting work of this section.
B. Identify required lines, levels and elevations that will determine the extent of the proposed
removals.
3.02 ROCK EXCAVATION
A. Rock Excavation - definition - Igneous, metamorphic or sedimentary rock that cannot be removed
by rippers or other mechanical methods and; therefore, requires drilling and blasting. Cut rock to
form level bearing at bottom of trench. In utility trenches, excavate to 6" below Invert elevation
of pipe. Remove shaled layers to provide sound and unshattered base for footings or
foundations. Reuse excavated materials on -site in accordance with section 02200, if applicable. _
B . Compty with all laws, rules, and reg'ladons of Federal, State and local autforkies and Insurer
whkh ovem storage, use, manufacture, sale, handling, transportation, licensing or other
dispostbn of expbsNes. Take special precautions for proper use of explosives to prevent
harm to human life and damage to surface stnKtures, aN utllky lines, or other subsurface structures.
Do not conduct blasting operations until persons in vldnNy have had ample notice and have
r3ached positio ns of safety.
C. Contractor shall save harmless owner, architect, and owner's representative forth any claim
growing out of use of such explosives. Removal of materials of any nature by blasting shall be
done In such a manner and such time as to avoid damage affecting Integrity of design and to
avoid damage to any new or existing structure Included in or adjacent to work. It shall be
contractors responsibility to determine method of operation to ensure desired results and
Integrity of completed work.
D. Perform rock excavation in a manner that will produce material of such size as to permit it being
placed in embankments In accordance with Section 02200. Remove rock to 11mits as indicated.
Remove loose or shattered rock, overhanging ledges and boulders which might dislodge.
E. Use lean concrete or suitable materials to replace rock overblast or over excavation in building
area and In expansion area to facilitate placement of utilities and future footings.
END OF SECTION
C. Submit mix design and materials mix ratio that will achieve specified requirements for soil
stabilization of state and local agencies.
PART PRODUCTS
2.01 MATERIALS
A. Lime or Electrochemical Additive
B. Portland Cement
C Fly Ash
D. Coarse Aggregate
E. Fine Aggregate
F. Subsoil: Existing Reused
G. Geotextile Fabric for Stabilization
1. Mirali 50OX or 60OX
2. Phillips 66 Supac 6WS
3. Dupont Typar 3401 and 3601
4. Trevirs S1114 and S1120
5. Tensar SS-1 and SS -2
6. Exxon GTF -200 or 350
2.02 EQUIPMENT
A. Capable of excavating subsoil, mixing and placing materials, wetting, consolidation and
compaction of material.
PART 3 EXECUTION
3.01 PREPARATION
A. Obtain Engineers approval of the mix design before proceeding with the placement.
B. Do not start stabilization without weather and soil conditions being favorable for the successful
application of the proposed material.
C. Proof roll subgrade to identify areas in need of stabilization.
3.02 EXCAVATION
A. Excavate subsoil to a depth sufficient to accommodate soil stabilization.
B . Remove lumped .lubsoll, boulders and rock that Interferes with achieving uniform subsoil
conditions.
3.03 SOIL TREATMENT AND BACKFILLING
A. Lime Stabilized Subgrade: Where indicated on Drawings, treat prepared subgrade with
hydrated lime in accordance with applicable state highway specification. Compact to not less than
95% of optimum density as determined by ASTM D 698 (or 920/6 of the optimum density, In
accordance with ASTM 01557).
B. Cement Stabilized Subgrade: Where indicated on Drawings, treat prepared subgrade with
portland cement in accordance with applicable state highway specification. Compact to not less
02229.2 02245-2
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than 95% of optimum density as determined by ASTM D 698 (or 92% of the optimum density, in
accordance with ASTM D 1557).
C. Fly Ash Stabilized Subgrade: Where indicated on Drawings, treat prepared subgrade with fly
ash in accordance with applicable state highway specification. Compact to not less than 95% of
optimum density as determined by ASTM D 698 (or 920/6 of the optimum density, in accordance
with ASTM D 1557).
D. Maintain optimum moisture of mix materials to attain required stabilization.
E. Finish surface within plus or minus one Inch from required elevations.
3.04 GEOTEXTILE FABRIC
A. Place fabric in those areas that are shown on the plans or in those areas that need additional
stabilization prior to the placement of the base course.
B. Place fabric specified In the plans and specifications in accordance with the manufacturers
recommendations.
END OF SECTION
02245-3
April 8, 1993
Y
THIS FILM WAS PRODUCED FROM
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TINE OF FILMING.
E ASTM D946 - Penetration - Graded Asphalt Cement for use in Pavement Construction
PART PRODUCTS
2.01 MATERIAL"
A. Provide asphalt - agggregate mixture as recommended by local or state paving authorities to suit
specifications and xhibit available materials and
record on previous
Installationsch
meet state highway
B. As haft Cement: Comply with AASHTO M- 226/ASTM D 3381; Table 2 AC -10, AC -20, or AC -30,
AR-80, viscosity grade, depending on local mean annual air temperature. (See chart below):
Ternoerature Condition Asnhalt Grades
Cold, mean annual air temperature AC -10
S 7 degrees C (45 degrees F) 85/100 pen.
Warm, mean annual air temperature AC -20
between 7 degrees C (45 degrees F) and 60/70 pen.
24 degrees C (75 degrees F)
Hot, mean annual air temperature AC -30
a 24 degrees C (75 degrees F)
Final acceptance of the proper grade of AC shall be made by the Staff Engineer.
C. Prime Coat: A medium curing cut -back asphalt or an asphalt penetrating prime coat consisting or
either MC- 30 or SS -1 h.
D. Tack Coat: Emulsified asphalt; AASHTO M- 1401ASTM D 997 or AASHTO M 208/ASTM D 2397,
SS -1 h, CSS -1, or CSS•1 h, diluted with one part water to one part emulsified asphalt.
E Mineral Filler. R;•dk or slag dust, hydraulic cement, or other :-9rt material complying with
AASHTO M- 17 /ASTM D 242, if recommended by applicable state highway standards.
F
a minimumst.:Illty based on a 50 -blow Marshall complying h
ASTMS
D
the
1559 of n1000 lb with
ave
flow I: Aween 8 and 16. The Design Mix shall be within sieve analysis and bitumen ranges
below:
SIEVE ANALYSIS OF MIX
4r- LraSieve Total 'rement Passina Percent Tolerance
314' 100 7%
1/2' 80 -1000/0 5y/e
3/8' 65 - 93% 4y/e
8 40 - 55% 4' /e
50 12-27% 2y /e
M200 0 4 r
2.02 EQUIPMENT
A. Maintain equipment In satisfactory operating condition and correct breakdowns in a manner that
will not delay or be detrimental to progress of paving operations.
PART 3 EXECUTION
3.01 PREPARATION
A. Remove loose material from compacted base material surface immediately before applying.
prime coat.
8. Proof roll prepared base material surfkce to check for areas requiring additional compaction and
areas requiring removal and recompaction.
C. Do not begin paving work until deficient base material areas have been corrected and are ready
to receive paving.
3.02 APPLICATIONS
A. Prime Coat:
1. Apply bftuminous prime coat to all base material surfaces where asphaltic concrete paving
will be constructed.
2. Apply bituminous prime coat in accordance with APWA Section 2204 and applicable state
minimum3.
highway
at
tb
a of 0.25 gallon por square yard over compacted base material.
Apply to penetrate and seal, but not flood surface.
4. Make necessary precautions to protect adjacent areas from overspray.
5. Cure and dry as tong as necessary to attain penetration and evaporation of vol':tlle.
B. Tack Coat:
1. Apply to contact surfaces of previously constructed asphaltic concrete base. courses or
portland cement concrete and surfaces abutting or projecting into asphalt concrete and
surfaces abutting or projecting into asphalt concrete pavement.
2. Apply tack coat to asphaltic concrete base curse or sand asphalt base course. Apply
emulsified asphalt tack coat between each lift or layer of full depth asphaltic concrete and
sand asphalt bases and on surface of all such bases where asphaltic concrete paving will be
constructed.
3. Apply emulsified aasspphaft tack coat in accordance with APWA Section 2204 and applicable
state highway speclflatlons.
4. Apply at minimum rate of 0.05 gallon per square yard of surface.
5. Allow to dry until at proper condition to receive paving.
3.03 ASPHALTIC CONCRETE PLACEMENT
A. Place asphalt concrete mixture on completed compacted subgrade surface, spread, and strike
off. Spread mixture at following minimum temperatures:
1. When ambient temperature Is between 40o F and 50o F: 285o F.
2. When ambient temperature Is between 50o F and 60o F: 280o F.
3. When ambient temperature is higher than 60o F: 2750 F.
B. Whenever possible, all pavement shall be spread by a finishing machine. Inaccessible or
irregular areas, pavement may be placed by hand methods. The hot mixture shall be spread
Percent bitumen. y wo ht of total mix: 5.0 - 8.5. uniformly to the required depth with hot shovels and rakes. After spreading, the hot mixture shall
be r 'u
to
smoothed to remove all segregated course aggregate and rake marks. Rakes and
Air voids: 3-6/ lutes used for hand spreading shall be of the type designed for use on asphalt mixtures. Loads
Percent aggregate voids filled with asphalt cement: 70 - 82%, shall not be dumped faster that they can be properly spread. markers shall not stand on the
Allowable variance of percent bitumen by weight of total mix 0.4 loose mixture while spreading.
1.
02511 - 2 j 02511-3
April 8, 1993 April 8, 1993
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E Check surface areas at intervals necessary to eliminate ponding areas. Remove and replace
unacceptable paving as directed by Owner.
F. Compa:tlon: Field density test for In Place materials shall be performed by examination of field
cores in accordance with one of the following standards:
1. Bulk specific gravity of paraffin- coated speciments: ASTM D -1188.
2. Bulk specific gravity using saturated surface -dry speciments: ASTM D -2726.
G. Rate of testing shall be one core per 20,000 square feet of pavement, with a minimum of 3 cores
from heavy- duty areas and 3 cores from standard -duty areas. Cores shall be art from areas
representative of the project.
H. Areas of Insufficient compaction shall be delineated, removed, and replaced in compliance with
the specifications at not expense to Wal -Mart.
END OF SECTION
02511 -5
April 8, 1993
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C. Field density tests for in -place materials shall be performed according to one of the following
standards as part of construction testing requirements:
I
1. Sand -Cone Method: ASTM D 1556.
2. Balloon Method: ASTM D 2167.
3. Nuclear Method: ASTM D 2922, Method B (Direct Transmission).
D. Independent Testing Laborator; shall prepare test reports that indicate test iocation, elevation
data, and test results. Wal-Mart, Architect, and Contractor shall be provided with copies of
reports within 96 hours of time test was performed. In event that any test performed fails to
meet these Specifications, Wal -Mart and Contractor shall be notif ied Immediately by
Independent Testing Laboratory. Wal -Mart reserves right to employ Independent Testing
Laboratory and to direct any testing that is deemed by them to be necessary. Contractor shall
provide free access to site for testing activities.
END OF SECTION
02505 -3
April 8, 1993
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3-
SECTION 02270 SECTION 02505
SLOPE F c LTECTION AND EROSION CONTROL PAVING BASE COURSE
PART GENERAL PART1 GENERAL
1.01 SECTION INCLUDES 1.01 SECTION INCLUDES
A. Temporary and permanent erosion control systems. A. Granular Base
B . . Slope Protection Systems. B. Sand/Shell Base
1.02 RELATED SECTIONS C. Full Depth Asphalt Base
A. Section 02100 - Site Preparation D. HotMix Sand Asphalt Base
YB. Section 02200 - Earthwork E Soil Cement Stabilized Base
C. Section 02900 - Landscaping 1.02 RELATED SECTIONS
D. Section 02930 - Lawns and Grasses A. Section 02100 - Site Preparation
E Section 02950 - Trees, Plants and Ground Cover S. Section 02200 - Earthwork
F. Erosion Control Plan C. Section 02227 - Aggregate Materials
G. Construction Requirements D. Section 02245 - Soil Stabilization
1.03
1
ENVIRONMENTAL REQUIREMENTS E Section 02511 - Asphaltic Concrete Paving
A. The contractor shall protect adjacent properties and water resources from erosion and sediment F.. Section 02520 - Portland Cement Concrete Paving
damage throughout the Itie of the cont. ad.
G. Section 02525 -Curbs and Sidewalks
PART 2 PRODUCTS H. Section 02923 - Landscape Grading
201
1
MATERIALS 1.03 REFERENCES
A. Quids growing grasses such as wheat, rye or oats (See Section 02930). A. ANSI /ASTM D698 - Test Methods for Moisture - Density Relations of Sells and Soil- Aggregate
Mixtures, Using 5.5 th (2.49 Kg) Rammer and 12 Inch (304.8 mm) Drop.
B. Hay or straw bales.
1 B. ANSI/ASTM D1557 - Test Methods for Moisture -Dens Relations of Soils and Soil- Aggregate
C. Fencing for siltation control as specified on the plans. Mixtures using 10 lb (4.54 Kg) Rammer and 18 inch (45 mm) Drop.
D. Cudex blankets by American Excelsior Company or approved equal. C. ASTM D2167 - Test Method for Density and Unit Weight of Soil In Place by the Rubber Balloon
Method.
E Bale stakes shall be a minimum of 4 feet in length and 1" in width. D. ASTM D1556 - Test Method for Density of Soil In -place by the Sand -Cone Method.
F. Temporary mulches such as loose hay, straw, netting, wood cellulose or agricultural silage. E ASTM D2922 - Test Methods for Density of Soil and Solt- Aggregate in Place by Nuclear
Methods Depth), Method 8 Transmission).
G. Fence stakes shall be metal stakes a minimum of 8 feet in length.
Shallow (Direct
F. ASTM D3017 - Test Methods for Moisture Content of Soil and Solt- Aggregate Mixtures.
PART3 EXECUTION
3.01 PREPARATION
A. Review site erosion control plan.
I
02270-1
I
02505-1
April B, 1993 April 8, 1993
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C. Field density tests for in -place materials shall be performed according to one of the following
standards as part of construction testing requirements:
I
1. Sand -Cone Method: ASTM D 1556.
2. Balloon Method: ASTM D 2167.
3. Nuclear Method: ASTM D 2922, Method B (Direct Transmission).
D. Independent Testing Laborator; shall prepare test reports that indicate test iocation, elevation
data, and test results. Wal-Mart, Architect, and Contractor shall be provided with copies of
reports within 96 hours of time test was performed. In event that any test performed fails to
meet these Specifications, Wal -Mart and Contractor shall be notif ied Immediately by
Independent Testing Laboratory. Wal -Mart reserves right to employ Independent Testing
Laboratory and to direct any testing that is deemed by them to be necessary. Contractor shall
provide free access to site for testing activities.
END OF SECTION
02505 -3
April 8, 1993
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C. Paving Machine Placement: Apply successive lifts of asphaltic concrete in transverse directions
with the surface course placed in the direction of surface -water f low. Place In typical strips not
less than 10' -0" wide.
D. Joints: Make joints between old and new pavements, or between successive days' work, to
ensure continuous bond between adjoining work. Construct joints to have same texture, density,
and smoothness as other sections of asphalt concrete course. Clean contact surfaces and apply
tack coat.
3.04 ROLLING AND COMPACTION
A. The mixture, after being spread, shall be thoroughly compacted by rolling as soon as it will bear
the weight of the rollers without undue displacement. The number, weight and types of rollers
and sequences of rolling operations shall be such that the reeqquuired density and surface are
consistently attained while the mixture Is In a workable condition.
B. Compact mixture with hot hand tampers orvibrafing plate compactors in areas Inaccessible to
rollers.
C. Breakdown Rolling: Accomplish breakdown or initial rolling Immediately following rolling of joints
and outside edge. Check surface after breakdown rolling, and repair displaced areas by
loosening and filling, h required, with hot material.
D. Second Rolling: Follow breakdown rolling as soon as possible, while mixture is hot. Continue
second rolling until mixture has been thoroughly compacted.
E, Finish Rolling: Perform finish rolling while mixture is still war enough for removal of roller marks.
Continue rolling until roller marks are eliminated and course has attained maximum density.
F. Patching: Remove and replace paving areas mixed with for materials and defedive areas.
Cutout such areas and fill with fresh, hot asphalt concrete. Compact by rolling to maximum
surface density and smoothness.
G. Protection: After final rolling, do not permit vehicular traffic on pavement unth h has cooled and
hardened. Erect barricades to protect paving from tratflo until mixture has cooled enough not to
become marked.
3.05 FIELD QUALITY CONTROL
A. Independent Testing Laboratory, selected and paid by Owner, shall be retained to perform
construction testing of In -place asphaltic concrete courses for compliance with requirements for
thickness and surface smoothness. Asphaltic surface and base courses shall be randomly cored
at a minimum rate of one core for every 20,000 square feet of paving However, no less than
three cores in light dlAy areas and three cores in heavy duty areas shall be obtained. Coring
holes shall be Immediately filled with full -depth asphalt or with concrete. Asphaltic Concrete
pavement samples shall be tested for conformance with the mix design.
B. Grade Control: Establish and maintain required lines and elevations.
C. Thickness: In -place compacted thickness shah not be less than thickness specified on the
drawings Areas of deficient paving thickness shall receive a tack coat and a minimum 1' overlay:
or shall be removed and replaced to the proper thickness, at the discretion of Wal -Mart: until
specified thickness of the course is met or exceeded at jM additions! expense to Wal -Mart.
D. Surface Smoothness: Testing shall be perlom. -d on the finished surface of each asphalt
concrete course for smoothness, using 10' -0" straightedge applied r.allel with, and at right
angles lo centerline of paved area. The results of these tests shall be made available to the
owner upon request. Surfaces will not be acceptable h exceeding following tolerances for
smoothness:
1. Base Course Surface: 1/4"
2, Wearing Course Surface: 3/18"
r
i
SECTION 02520
PORTLAND r;FMENT CONCRETE PAVING
PART GENERAL
1.01 SECTION INCLUDES
A. Concrete, integral curbs, median barriers, parking areas and roads.
1.02 RELATED SECTIONS
A. Section 02100 - She Preparation.
B. Section 02227 - Aggregate Material.
C. Section 02505 - Paving Base Course.
E. Section 02525 - Curbs and Sidewalk
F. Section 02W - Parking Lot and Roadway Marking.
G. Section 03300 - Cast -in -place concrete (See Architectural/Building Speci icatkins).
H. State Highway Department Standard Specifications.
I. Construction Documents.
1.03 REFERENCES
A. ACI 301 - Specifications for Structural Concrete for Buildings.
B . ACI 304 - Recommended Practice for Measuring, Mixing, Transporting and Plating Concrete.
C. ANSI/ASTM At 85 - Welded Steel Wire Fabric for Concrete Reinforcement.
D. ANSI /ASTM A497 - Welded Deformed Steel Wire Fabric for Concrete Reinforcement.
I- ANSI /ASTM D1751 - Preformed Expansion Joint Filters for Concrete Paving and Structural
constriction.
F. ANSUASTM D1752 - Preformed Sponge Rubber and Cork Expansion Joint Fillers for Concrete
Paving and Structural Construction.
G. ASTM A615 - Deformed and Plain Billet -Steel for Concrete Reinforcement.
H. ASTM C33 - Concrete Aggregates.
I. ASTM C94 - Ready Mix Concrete.
J. ASTM C150 - Portland Cement
K. ASTM C260 - Air - Entraining Admixtures for Concrete.
L. 1STM C309 - Liquid Membrane - Forming Compounds for Curing Concrete.
M. ASTM C494 - Chemical Admixtures for Concrete.
N. FS TT -C-800 - Curing Compound, Concrete, for New and Existing Surfaces.
02511 -4
02520.1
Ap618, 1993 `
April 8, 1993
aT ... .+:R nr,aen.•ys+ =. .ssrMlrmNw.wsit*LA Hr^ -+»:, -•'c, ^'.r ._ r 's..w.,r*+Wgn+slNes ewLfo.+c,
THIS FILM WAS PRODOCBD FROM
THE BEST AND MOST COMPLETE ;
DRAWINGS AVAILABLE AT THE
TI OF FILMING.
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3.02 INSTALLATION
A. Form Construction
1. Set forts to required grades and lines, rigidly braced and secured.
2. Install sufficient quantity of fors to allow continuance of work and so that forms remain in
place a minimum of 24 }tours after concrete pplacement.
3. Check completed formwork for grade and alignment to following tolerances:
Top of farms not more than 1/8" in 10' -0 ".
Vertical face on longitudinal axis, not more than 1/4" in 10' -0".
4. Clean forms after each use, and coat with for release agent as often as required to ensure
separation from concrete without damage.
B. Reinforcement: Locate, place and support reinforcement per Division 3 specifications.
C. Concrete Placement
1. Comply with requirements of Section 03300.
2. Do riot place concrete until base material and forms have been checked for line and grade,
Moisten base material h required to provide uniform dampened condition at time concrete Is
placed. Concrete shall not be placed around manholes or other structures until they are at
the requlrer: dntsh elevation and alignment.
3. Place concrete using methods which prevent segregation of mix. Consolidate concrete
along face of fors and adjacent to transverse joints with internal vibrator. Keep vibrator
away from joint assemblies, reinforcement, or side forms. Consolidate with care to prevent
dislocation of reinforcing, dowels, and joint devices.
4. Deposit and spread concrete in continuous operation between transverse joints, as far as
possible. If Interrupted for more than 1/2 hour, place construction joint.
D. Joint Construction: Construct expansion, weakened-Vane Control (contraction), and construction
joints straight with face perpendicular t concrete surface. Construct transverse joints
perpendicular to centerline, unless otherwise detailed.
1. Weakened -Plane Control (Contraction) Joints: Provide joints at a spacing of 15' -0" o.c.
maximum each way. Construct control joints for depth equal to at least 1/4 concrete
thickness, as follows:
a For tooled joints in fresh concrete by grooving top portion with recommended tool
and finishing edges with jointer.
b. Form sawed joints using powered saws equipped with shatterproof abrasive or
diamond - rimmed blades. Cut joints Into hardened concrete as soon as surface will not
be tom, abraded, or otherwisedamagod by cutting action.
2. Construction Joints: Place concrete joints at end of placements and at locations where
placement operations are stopped for period of more than 1/2 hour, except where such
placements terminate at expansion joints. Construct joints using standard metal
keyway- sectlon forms.
3. Expansion Joints: LoGlte expansion points at 180' -0" o.c. maximum each way. Provide
premolded joint filler for expansion joints abutting concrete curbs, catch basins, manholes,
inlets, structures, walks, and other fixed objects.
E. Joint Fillers: Extrid joint fillers full -width and depth of joint, and rot less than 1/2" or ,more than
1" below finished surface where joint sealer is indicated. If no joint sealer, place top of joint filler
flush with finished concrete surface. Furnish joint fillers in one -piece lengths for full width being
placed, wherever possible. Where more than one length is required, lace. or clip joint filler
sections together.
F. Joint Sealants: A!I joints shall be sealed. Exterior pavement joint sealants shall be insta: ., ;; r
marrnfacurer's recommendations.
3.03 CONCRETE FINISHING
A. After striking off and consolidating concrete, smooth surface by screening and floalhrr. Adjust
floating to compact surface and produce uniform texture. After floating, test surface for trueness
with 10' -0" straightedge. Distribute concrete as required to remove surface irregularities, and
refloat repaired areas to provide continuous smooth finish.
02520-3
April 8, 1993
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