HomeMy WebLinkAboutCRANE ST 530 (3) CITY OF eo
� ,
4 LADE LSIrIOR.E BUILDING & SAFETY
DREAM EXTREME,.
130 South Main Street
PERMIT
PERMIT NO: 10-00000030 DATE: 2/24/10
JOB ADDRESS . . . . . 530 CRANE ST
DESCRIPTION OF WORK MISCELLANIOUS
OWNER CONTRACTOR
NEAR CAL OWNER
520 Chaney St "A"
LAKE ELSINORE CA 92530
A. P.# . . . . . 377-151-057 2 SQUARE FOOTAGE 0
OCCUPANCY . . . GARAGE SQ FT 0
CONSTRUCTION . . FIRE SPRNKLR .
VALUATION 2, 500 ZONE . . . . . . NA
BUILDING
UI ING PERMIT
QTY UNIT CHG ITEM CHARGE
BASE FEE 63 . 00
1 . 00 X 12 . 5000 VALUATION 12 . 50
ELECTRICAL PERMIT
QTY UNIT CHG ITEM CHARGE
BASE FEE 30 . 00
1 . 00 X 16 . 2500 MISC. WHERE NO OTHER FEE 16 . 25
FEE SUMMARY CHARGES PAID DUE
PERMIT FEES
BUILDING PERMIT 75 . 50 . 00 75 . 50
ELECTRICAL PERMIT 46 . 25 . 00 46 . 25
OTHER FEES
PROF.DEV. FEE 1 TRADE 5 . 00 . 00 5 . 00
PLAN RETENTION FEE . 52 . 00 . 52
GREEN BUILDING FEE 1 1 . 00 . 00 1 . 00
PLAN CHECK FEES 56 . 63 56 . 63 . 00
TOTAL 184 . 90 56 . 63 128 . 27
SPECIAL NOTES & CONDITIONS
NEW WALK IN COOLER FOR CRAFT BREWING
CO. 8 X 8 . IN SIZE.
Oper: C"OU TER2 Type: DF Drawer: 1
Date: 2121110 24 Receipt no; 3D55
Ml jr
EF EJILDIP.10 "Fci't 1 $1280.27
Total +ernrdereD $12E.2i
Teta_; pa;nent si2E. 7
T._�_._ +e r:', %%;?;l.f.l.f i'.?^•P: 10:02:51
City of Lake Elsinore Please read and initial
Building Safety Division 1.I am Licensed under the provisions of Business and professional Code Section 7000 et seq.and .
my license is in full force.
Post in conspicuous place 2.I,as owner of the property,or my employees w/wages as their sole compensation will do the work
on the job and the structure is not intended or offered for sale.
3.I,as owner of the property,am exclusively contracting with licensed contractors to construct the
You must furnish PERMIT NUMBER and the project.
JOB ADDRESS for each respective inspection: 4.1 have a certificate of consent to selfinsure or a certificate of Workers Compensation Insurance
Approved plans must be on job or a certified copy thereof.
at all times: 5.I shall not employ any person in any manner so as to become subject to Workers Compensation
Laws in the performance of the work for which this permit is issued.
Note:If you should become subject to Workers Compensation after making this certification,
Code Approvals Date Inspector you must forthwith comply with such provisions or this permit shall be deemed revoked.
ELO1 Temporary Electric Service
PLO Soil Pipe Underground
EL02 Electric Conduit Underground
BPO1 I Footings
BP02 ISteel Reinforcement
BP03 Grout
BP04 Slab Grade
PLO1 Underground Water Pipe
SSO1 Rough Septic System
SWOI On Site Sewer
BP05 Floor Joists
BP06 Floor Sheathing
BP07 Roof Framing
BP08 Roof Sheathing
BP09 Shear Wall&Pre-Lath
PL03 IRough Plumbing
EL03 lRough Electric Conduit
EL04 lRough Electric Wiring
EL05 Rough Electric/ T-Bar
MEOI Rough Mechanical
ME02 Ducts,Ventilating
PL04 Rough Gas Pipe/Test
PL02 Roof Drams
BP10 Framing&Flashing
BP12 Insulation
BP13 Drywal]Nailing
BPI] Lathing&Siding
PL99 I Final Plumbing
EL99 Final Electrical
ME99 Final Mechanical
BP99 Final Building
Code Pool&Spa Approvals Date Inspector OTHER DIVISION RELEASES
Aeputy Inspector Department Approval required prior to the
P001 Pool Steel Rein./Forms building being released by the City
1`001 Pool Plumbing/Pressure Test
P003 Pre-Gunite Approval Date Inspector
EL06 Rough Pool Electric Planning
Sub List Approval Landscape
P004 Pool Fencing/Gates/Alarms Finance
P005 Pre-Plaster Approval Engineering
P009 Final Pool/Spa
CITY OF
LA K F LS I I` 0 E
DREAM EXT RE M E TM 130 South Main Street
APPLICATION FOR APPLICATION NO.
BUILDING PERMIT APPLICATION RECEIVED
DATE ^t Y—rb
AP# BY
VALUATION CALCULATIONS
BIDING D
1st FLOOR SF G r "_ $ a, / C.
TRAGT 8LUGKJPAQE LOTIPARCEL
2nd FLOOR SFNAM�}
3rd FLOOR SF 0 J}'_� C
W ILIN ,. PHONE
GARAGE SF N ADDRESS 530 5!n i -.
E ^ STATE/ZIP
STORAGE SF R I5 it o ✓ q2 y
hereby a am that 1 am licensea under provisions or chapter 9(commencing
DECK&BALCONIES SF with section 7000)of division 3 of the business and professions code,and
C my license is in full force and effect.
OTHER: SF O LICENSE# CITY BUSINESS
N AND CLASS TAX#
T NAME
VALUATION:_ R
A MAILING
C ADDRESS
FEES T CITY STATEIZIP PHONE
0
BUILDING PERMIT S R Ci5NTRACTOFVS SIGNATURE UrIA i E
PLAN CHECK �`� NAME EICENSE#
A
PLAN REVIEW R MAILING
C IADDRESS
SEISMIC H ICITY STATMIP PHONE
PLAN RETENTION ❑NEW OCC GRP./ CONST.
❑ADDITION DIVISION: TYPE:
❑ALTERATION NUMBER OF NUMBER OF
[]OTHER STORIES: BEDROOMS:
❑SINGLE FAMILY ZONE:
❑APARTMENTS
❑I certify that I have read this application and slate that the ❑CONDOM INI UME HAZARD YES }
above information is co rect.I agree to comply with all city ❑TOWN HOMES AREA? NO f
and county ordinance artd state laws relating to building ❑COMMERCIAL SPRINKLERS YES
construction,and hereby authorize representatives of this ❑INDUSTRIAL REQUIRED? NO rr r '
city to enter upon the above-mentioned property for insp- ❑REPAIR PROPOSED USE OF BLDG: 1•••z v
tion ��' ❑DEMOLISH PRESENT USE OF BLDG:
JOB DESCRIPTION
/m -j'Z t
SIgnature of Ap Ilcant or Agaird 8ate C9
Agent for ❑ contractor ❑ owner
Agents Name
Agents Address
FEB-22-2010 MON 03:32 PM FAX NO. P. 01/01
Riverside County Fire'Department Fire Protection Planning Section
P;0M P8' 00ffiw 7 733 Las Mant-1hai�Ra.x zOl NIM De�saM C�g5B72P 1 4Ri IPh.iT6D7 sb3 ee&6 Nlx(76g0)063.7072
Fire Department Clearance/Release
Date: 6?- 4�Z �0
To: �4 ' none,
Fax: J� — .N1 S
Tract/Parcel Map##:
Permit/t_at#, C/ — 3
Jab Site Address:
Final For Recardation
Release For Building Permits)
Shell Final Only(No Tenant)
Final For Occupancy
Building Plan Check Fees Paid
Building Plan Check Fees Not Paid
Other Fees
Fees Not Required
4\0ryid .4
,'Q nn") r V -t-1
If you should have any questions, please contact the appropriate Riverside County Fire Protection
Planning office for further assistance.
SS rr
Authorizing Signature For Release
AteItTA L. WARD
Print Name
corm C—Roulmci 1/28108
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{ cu Restroom STACK 1Q
Handicap Enabled
Walk-In Cool with floor
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EnemelPeiniWalls � � rAPs
Floor Base Cove-
Gr�de Shea!Vinyl y��
Floor Base Cove-Coddnou"with d 5 y,r t eEF�t
FIOor Up the wall'r 3!8"
redlua cove O
4'FRP covering on W�IIs r � y
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Safety Notices Read These Before Proceeding:
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this manual. 0 Caution
Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are
or damage to the equipment, essential for maximum performance and trouble-
Throughout this manual, you will see the following types free operation of your Manitowoc equipment. Read
of safety notices: and understand this manual. It contains valuable
care and maintenance information. If you encounter
problems not covered by this manual, do not
®Warning proceed, contact Manitowoc Foodservice Group.
Text in a Warning box alerts you to a potential We will be happy to provide assistance.
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
Important
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
Q Caution warranty.
Text in a Caution box alerts you to a situation in
which you could damage the equipment. Be sure to
read the Caution statement before proceeding, and
work carefully. ®warning
PERSONAL INJURY POTENTIAL
Procedural Notices Do not operate equipment that has been misused,
As you work on Manitowoc equipment, be sure to read abused, neglected, damaged, or altered/modified
the procedural notices in this manual. These notices from that of original manufactured specifications.
supply helpful information which may assist you as you
work. NOTE: SAVE THESE INSTRUCTIONS.
Throughout this manual,you will see the following types
of procedural notices:
Important
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will
not cause damage or injury, but it may slow you
down as you work.
NOTE:Text set off as a Note provides you with simple,
but useful,extra information about the procedure you
are performing.
t
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice_
u
e
Table of Contents
Section 1
General Information
Model Numbers. . . . . . . . . . . . . . . . . . . . . : . . 1-1
Serial Number Location. . . . . . . . . . . . 1-1
Section 2
Installation Instructions
Pre-installation Checklist. . . . . . . . . . . . 2-1
Location of Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Multiple Units . . . . . . 2-2
Walls or Obstructions . . . . . . . . . . . . . . . . . . . . . . _ . . . 2-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple Evaporator Systems . . . . . . . 2-2
. . . . . . . . . . . .
Refrigerant Piping Hanger Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Installing Model PR Field-charged Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . 2-3
Oil Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
. . . . . . . . . . . . . . .
Installing Model PCL Pre-charged Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
. . . . . . . . . . .
Installation Guidelines . . . . . . . . _ . . . . . 2-4
. . . . . . . . . . . . . .
Evaporator Mounting . . . . . . . . . . . . . . 2-4
. . . . . . . . . . . . . . . . .
Condenser Unit Mounting . . . . . . . . . . . . . 2-4
Drain Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
. . . . . . . . . . . . . . .
Walk-in Coolers . . . . . . . . . . . . . . . . . . 2-5
Walk-in Freezers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel Penetrations. . . . . . . . . . . . . . . . . . . . . . 2-5
Charging Refrigeration System. . . . . . . . . 2-6
Polyol Ester(POE) Lubricants(Used with HFC Refrigerants) . . . . . . . . . . 2-6
Refrigerant Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
. . . . . . . . . . . .
Compressor Mounts. . . . . . . . . . . . . . _ . . . 2-7
. . . . . . . . . . .
Mounting Defrost Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-g
. . . . . . . . . . . . . .
Post Installation Checklist. . . . . .. . . . . . 2-8
Part Number 11325 03/08 i
Table of Contents (continued)
Section 3
Operation
Component identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Defrost Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operational Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Compressor Superheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Evaporator Superheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Defrost Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Refrigerant Evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Section 4
Maintenance
Cleaning Condensing Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Evaporator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Compressor Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Equipment/Service Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
System Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
ii Part Number 11325 03/08
Section 9
.i General Information'-
Model Numbers
This manual covers the following models:
Pre-charged Lines Field-charged Lines
PCL PR
Serial Number Location
This number is required when requesting information
from your local distributor_The serial number is listed on
the SERIAL NUMBER DECAL affixed to the condensing
unit assembly.
0
is
Serial Number
KS1005 1 ��•
Serial Number Location
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Part Number 11325 03/08
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
1-2 Part Number 11325 03108
Section 2
Installation Instructions
Pre-installation Checklist Location of Equipment
Follow these guidelines during the installation process: CONDENSING UNIT
For optimum air-cooled equipment performance, these
Check the selected installation location to are the most critical clearance requirements:
ensure that racks, braces, floor, foundations, • a sufficient supply of ambient air to the condenser
etc., are adequate to support the weight of the • adequate space for removal of the heated
unit. dischar, ed air fro
m om the condensing
unit area
Verify that system piping is in accordance with
good refrigeration practices. !�S Caution
r,
If eithe )+clearance requirement is ignored, higher
system 'tead pressure will result, causing poor
El When brazing refrigerant lines, pass an inert system operation, shorter equipment life and an
gas through the line at low pressure to prevent increas t risk of equipment failure.
scaling and oxidation of the tubing. Nitrogen is
recommended. Position 14 condensing unit:
• in a clean, dry, level area
0 Caution • away from steam or hot air exhaust sources
Do not lift the condensing unit assembly by the • away from corrosive atmospheres
refrigerant tubing. Damage may result. l�
• away from noise-sensitive areas
• with adequate support to minimize undesirable
vibration and noise transmission
i-.
14
Ir
fw
a
I
Part Number 11325 03/08 ; 2.1
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ti
Installation Instructions Section 2
MULTIPLE UNITS ; Electrical
Separate side-by-side units with a minimum distance FIELD WIRING
equal to the width of the largest unit. i
;.( All electrical connections and routing must conform to
local and national codes. Do not modify the factory-
AIR FLOW AIR FLOW installed wiring without written factory approval.
The field wiring must enter through the knockouts
MINIMUM i DISTANCE provided.All field wiring must be properly connected
`j according to the wiring diagram.
MINIMUM .t MINIMUM NOTE:The wiring diagram for each unit is located on the
DISTANCE BUILDING WALL DISTANCE inside of the electrical box within the unit.
1 (VIEWED FROM ABOVE) M � _
Refer to the nameplate rating label on the unit to
KS1002 determine the correct electrical power supply. Consult
Multiple Units with Horizontal Airflow the wiring diagram for proper electrical connections.
WALLS OR OBSTRUCTIONS
Q Caution
To avoid re-circulation of condenser air,and to allow for Use copper conductors only. The unit must be
proper airflow and access,all sides of the pnit should be grounded.
positioned a distance equal to the total width of the
condensing unit away from any wall or obstruction.
Increase this distance where possible to increase airflow If a remote defrost timer is used,the timer must be
and access to the unit. located outside the refrigerated space.
The power supply to the unit must meet the following
BUILDING conditions:
WALL \�
• Single-phase must be within + 10%or—5%of
nameplate ratings.
AIR FLOW • Three-phase voltages must be± 10%of nameplate
MINIMUM ratings.
DISTANCE
• Phase imbalance cannot exceed 2%.
MOUNTING SURFACE KS1003
Important
Space Requirements Near Walls and Obstructions Connections can become loose during shipment.
Check all wiring connections before operation.
Q Caution
Do not position multiple units in a way that would MULTIPLE EVAPORATOR SYSTEMS
permit discharge air from one unit to enter the air To assure complete defrost with multiple evaporator
inlet of another unit. This could cause system systems,wire the defrost termination controls in series.
overheating and equipment failure.
2-2 Part Number 11325 03/08
Section 2 Installation Instructions
Refrigerant Piping Hanger Requirements INSTALLATION GUIDELINES
Follow these hanger requirements: Follow these guidelines during the installation process:
• All tubing must be supported in at least two locations • Purge the d'ry air charge from the unit by opening the
(near each end of the tubing run). liquid line service valve or by removing the liquid line
• Long runs will require additional support.As a guide, outlet fitting (as applicable).
support 3/8"to 7/8"pipe every 5 feet; 1-1/8"to 1-3/8" • The maximum air exposure for dehydrated
every 7 feet;and 1-5/8"to 2-1/8"every 9 to 10 feet. condensing units or filter-driers is 15 minutes. (See
Do not leave a corner unsupported when changing page 2-6 for more information.)
directions in a run of tubing. Place supports a • Use only refrigeration-grade copper tubing that is
maximum of 2 feet in each direction from the corner properly sealed against contamination.
of the unit.
• Suction lines must slope 1/4"per 10 feet toward the
Piping attached to a vibrating object (such as a compressor.
compressor or compressor base)must be supported
in a manner that will not restrict the movement of the Install P-type oil traps at the base of each suction
riser of fourifeet or more to ensure proper oil return to
vibrating object. Rigid mounting will fatigue the
copper tubing. the compressor.
• Do not use short radius elbows. Short radius elbows When brazing refrigerant lines, pass an inert gas
through the line at low pressure to prevent scaling
have points of excessive stress concentration and
are subject to breakage at these points. and oxidation of the tubing. Nitrogen is
recommended. Use only silver solder alloys when
• Once the equipment is in operation, thoroughly brazing.''.
inspect all piping.Add supports as needed. '
• To prevent internal contamination, minimize the use
of flux. Flux only the male portion of the connection.
Installing Model PR Field-charged Lines Remove excess flux after brazing.
Although the condensing unit was thoroughly cleaned OIL TRAPS
and dehydrated at the factory, take care to prevent Install a suction line trap at the evaporator outlet if the
contamination when installing the piping. suction line rises to a point higher than the connection
Install all refrigeration system components and piping in on the evaporator.
accordance with applicable local and national codes. To ensure proper oil return, position a suction trap at the
Follow industry refrigeration guidelines to maintain base of all sucfion risers of four feet or more. The
proper operation of the system. suction trap mgst be the same size as the suction line.
Additional f�aps are necessary for long vertical risers.
NOTE: The interconnecting pipe size is not necessarily
the same size as the stub-out on the condensing unit or Add a trap;for each length of pipe(approximately
the evaporator. 20 feet)to i r�s
.t t. re proper oil return.
•:j �,der
Caution
Refrigerant lines exposed to high ambient
conditions must be insulated to reduce heat pick-up.
This will prevent the formation of flash gas in the 'A
liquid lines.
F
n•l�
Part Number 11325 03/08
2-3
t„ F
Installation Instructions Section 2
Installing Model PCL Pre-charged Lines Evaporator Mounting
INSTALLATION GUIDELINES 1. Use the evaporator for a template to locate and drill
t evaporator mounting holes (1/2"diameter).
Follow these installation guidelines:
• Route the suction and liquid lines between the 2• Place the four nylon bolts with washers through the
condensing unit and the evaporator. Install lines in 1/2"diameter holes as shown. Note the location of
accordance with industry refrigeration guidelines. the 1-5/8"diameter washers.
' 3. Place the evaporator below the installation location
• Remove the dust cap from the quick connect fittings
and verify that the 0-rings are intact. and lift it straight upward toward the ceiling of the
walk-in.
DIAPHRAGMS 4. Continue lifting the evaporator toward the ceiling
CUTTER until the four nylon bolts extend through the
mounting brackets.
5. Install washers and secure in place with nuts.
NOTE:For additional information,refer to the installation
manual supplied with the evaporator.
NYLON BOLT 1'O.D.WASHER
i;
KS1006 1-518'O.D.WASHER E.
Quick Connect Fittings
CEILING PANEL
• Wipe the coupling seals and threaded surfaces with
a clean cloth to prevent contamination. ;•
1'O.D-WASHER
• Lubricate the threads and O-rings on_the quick EVAPORATOR
MOUNTING
connect fitting with Polyol Ester oil. NUT BRACKET
IV
• Thread the coupling halves together by hand to
ensure proper thread mating.
'•'I NOTE: FASTENERS ARE
SUPPLIED IN THE EVAPORATOR
• Tighten with a wrench until the coupling;bodies MOUNTING KIT
"bottom"or until there is definite resistance TI ighten
an additional 1/4 turn to ensure proper
brass-to-brass seating. r" Ks�ooR
• After connection, check the quick connect 4 sings for Evaporator Mounting Detail
refrigerant leaks. If a leak is found,tighten .he fitting
until the leak is stopped. i
til Condenser Unit Mounting
1. Position the condensing unit assembly on the walk-
Caution " ' in ceiling.
Refrigerant quick connect fittings will nolaeseal.
Remove all refrigerant before attempting to 2• Use a sharp punch to pierce four 1/8"diameter
disconnect the fittings. Once disconnected, the holes, using the condensing unit mounting holes as
coupling cannot be re-used. a template.
3. Perform operational start-up. See page 3-2.
I
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2-4 Part Number 11325 03/08
t.
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i
Section 2 Installation Instructions
Drain Lines Panel Penetrations
WALK-IN COOLERS
Follow these guidelines: Q Caution
• Provide a minimum 4"per one-foot pitchYfor proper All walk-ins must have an air tight seal. Check that
drainage. all penetrations (refrigeration, electrical, etc.),
through the walk-in panels are properly sealed.
• A copper drain is recommended.
• Locate the drain line P-trap outside of the Sealing discs are supplied on PCL models to seal
refrigerated space. electrical and refrigerant line holes. PR models are not
• Wrap any traps exposed to low ambient' supplied with sealing discs. The sealing discs are
temperatures with a drain line heater. approximately 3-1/2" in diameter and white in color.The
discs are packaged in the evaporator carton with the
• Provide a heater with 20 watts of heat p r foot of evaporator mounting kit.
drain line. ��A
�i To apply a disc to the interior of the walk-in:
WALK-IN FREEZERS
1. Slit the disc to the center.
Follow these guidelines: y�;
s k 2. Remove appropriate center sections to reach the
• Provide a minimum 4" per one-foot pitc for proper correct hole size.
drainage.
. 3. Remove the backing and place the disc in position
• A copper drain is recommended. k_
around the conduit and copper tubing.
• Insulate the drain line and seal where it asses 4. Seal the disc in place with sealant.
through the wall.
• Locate the drain line P-trap outside the; frigerated To apply a'disc to the exterior of the walk-in:
space. {i 1. Fill theole with the fiberglass provided.
• Wrap any traps exposed to low ambieni'.>11 2. Remove the backing and place the disc in position.
temperatures with a drain line heater. 3. Seal the disc in place with sealant.
• Provide a heater with 20 watts of heat "�r foot of
drain line at 0°F, 30 watts per foot at—2jl"6F.
,r
011
VI w.
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Open Drain KS1010
Typical Drain Installation,
Part Number 11325 03/08 j 2-5
•i
:a
Installation Instructions Section 2
Charging Refrigeration System REFRIGERANT CHARGING
POLYOL ESTER (POE) LUBRICANTS Follow these instructions:
(USED WITH HFC REFRIGERANTS) 1. Install a liquid line drier in the refrigerant supply line,
Polyol Ester(POE)lubricants quickly absorb moisture between the service gauge and the liquid service
from the ambient surroundings. POE lubricants absorb port of the receiver. The liquid line drier will ensure
moisture more rapidly and in greater quantity than that all refrigerant is clean and dry.
conventional mineral oils. Because moisture levels 2.'Add liquid refrigerant directly into the receiver tank
greater than 100 PPM will result in system corrosion and when first charging a system that is in a vacuum.
component failure,it is essential that system exposure to
ambient conditions be kept to a minimum. 3. Start the system and charge by weight and sight
glass indication.
i
Caution 4. If refrigerant must be added to the system through
the suction side of the compressor, charge in vapor
Do not leave a refrigeration system or compressor form only. When charging with R-404A, the
using POE oil open to the atmosphere for mpre than refrigerant must exit the charging cylinder in the
15 minutes. System corrosion and component
failure could result. y liquid phase. Connect a sight glass between the
charging hose and the compressor suction service
'' valve to be sure the refrigerant entering the
If a system is left open to the atmosphere for more than I, compressor is in the vapor state.
15 minutes,the liquid line drier and compressor oil must
be replaced. Drain at least 95%of the oil.,from the
compressor suction port. Measure the amount of Caution
removed oil, and replace it with exactly the same ; ;Charge with liquid through the high side only.
amount of new POE oil. .( Introducing liquid refrigerant into the motor-
compressor can damage the valves, rods, pistons,
Lubricants are packaged in specially designed', sealed 4.
'etc.
containers.Once opened, use the lubricant immediately.
Properly dispose of any unused lubricant:
i When charging the system to a clear sight glass (as an
'indication of proper charge):
Q Caution Verify the condensing temperature is above 105°F. If
Do not leave the system or the compressor open or not,reduce the effective condenser face area to raise
unattended. the discharge pressure above the equivalent 105°F.
Proceed to charge to clear the sight glass.
Mobil EALT""ARCTIC 22 CC is the preferred Polyol Ester Adjust the evaporator superheat at this time. (See
lubricant because of its particular additives. IGI "Evaporator Superheat," page 3-4.)
Emkarate RL 32S is an acceptable alternative when the
i
Mobil is not available. These POE lubricants must be Return to full condenser face area and allow the
used with HFC refrigerants. system to balance.
Q Caution
Verify that there is not an overcharge of refrigerant.
An overcharge may permit liquid refrigerant to enter
the motor-compressor and damage the valves,
rods, pistons, etc.
z
i
a 'a
2-6 x' �; Part Number 11325 03/08
I.
Section 2
Installation Instructions
Ia
LEAK TESTING
Comp'resso Mounts
After making all of the connections, perform a leak test
on the entire system. This must include: On mo 4 semi-.'hermetic compressors with external
1. spring ounts,'she grommets are factory-assembled and
• the condensing unit it is on[ necessary to loosen the nuts.
• the evaporator i If field asemblY is required:
• all connecting tubing °I 1. Remove the hold-down nuts.
• all fittings 2. Place the rubber grommets provided on the studs.
• all brazed jointsi 3. Remove the spring steel clips from the mounting
Leak check the entire system, by pressurizing to the lows springs
side test pressure marked on the unit rating label.Repair 4. Inst�111 the nuts.Allow approximately 1/16"between
all leaks found. the nut and the rubber grommet for the compressor
Because HFCs have a smaller molecule size, they tend �; to float freely on the springs.
to leak more readily than CFCs. Consequently, it is
important to employ proper system evacuation and leak Important
detection procedures. f'
�; Hermetic compressor springs are mounted
('t internally in the compressor. Check the compressor
( ) mounting boas to make certain the securing nuts
40 have not loosened during shipment.
' !It f; ii;, MOUNTING
MOUNTING NUT STUD
t j r (UPPER)
•�, 1. COMPRESSOR
MOUNTING FOOT
�� i•, ,( RUBBER
l^A,i SPACER
i
i,
�l
}- - MOUNTING
/ SPRING
( h I II
MOUNTING
t ; /BASE
• li� �: .'.IIl 1
LOCKING
{ ,� 1•'�. ,II ,#}, I'il DEV(CE
MOUNTING NUT
k. ;} (LOWER)
KS1073
Properly Adjusted Compressor Mount
��, it •I:
4 1
Part Number 11325 03/08
!, !' 2-7
r�,
�i
Installation Instructions Section 2
Mounting Defrost Time Clock �! ,.',, Post Installation Checklist
NOTE: Do not locate the timer in the refrigerated area. Check the following before energizing the equipment:
Walk-in freezers are supplied with a timerj'fct,�ontrolling
the initiation and frequency of the defrost cygie.i
❑ Verify that the suction,discharge and receiver
The timer is shipped loose. Mount it in a con'verlient service valves are open.
location outside of the refrigerated area.
DMake sure all electrical and refrigerant
connections are tight.
O o o
i,, + ❑ Check/adjust the room thermostat for desired
12 1 .i:. ' temperature.
❑ 10 2
s , ❑ Check condenser fan motor(s)and evaporator
fan motor(s)for proper operation.
e ,
.r 6 5
i
aExamine the fan motor mounts carefully for
tightness and proper alignment.
• o Release Solenoid?ir
F1Verify that all refrigerant tubing is properly
insulated, routed and secured.
Verify that all wire routing is appropriate and
properly secured.
� 3 1 2 ®
o � o
Defrost Time Clock
Check the defrost controls for initiation and termination
settings.
Set the fail safe at the length of defrost + P5%pr
P(
Example:
24 min. defrost+25% (6 min;)= 30 min.fail&
;4.
NOTE: If the defrost termination thermostat'fails to
close,the fail safe setting on the timer will terminate the
defrost.
a
-I
2-8 c`t
,y;,., � Part Number 11325 03/08
Section 3
Operation
Component Identification
Condenser Fan e
and Motor condenser Coil
Compressor
•
Condensing 1.' 'b'i Ceiling Panel
Unit
•..--
, r � t • i
v i tI aporator
t
ri
i li !b
<� t , fit• JJI` v
It,A .
,f r� 1� 5 •?
Part Number 1325 03/08 "' 4
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,�;.t I 1. � yythl t•
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Operation } Section 3
i
Start-up Procedure Example:
ill
24 min. defrost+ 25% (6 min.)= 30 min. fail safe
Q Caution '` 7.'Gheck ran kcase heater operation (if applicable).
f,
Do not start the compressor while it is in a vacuum. Sequence of Operation
1, i,
IDEfjROST TIME CLOCK
The!timer starts the defrost cycle automatically at
Caution y' preltermined times. A setting of two to four defrost
Do not leave the unit unattended until the system cycles per day'is typical. For heavier frost loads,
has reached normal operating conditions. addhional cycles may be required.
Whn the defrost cycle begins:
Operate the system for at least two hours at ho mal
conditions. If there is no indication of malfunction, 1. Switch?;to 4 opens in the time clock, breaking the
operate the system overnight on automatic controls. circuit to the room thermostat, liquid line solenoid,
and evaporator fan motors.This allows the
Perform a thorough re-check of the entire systerh: 'compressor to Rump down and shut off.
1. Check compressor discharge and suctionimultaieously,switch 1 to 3 closes in the timer,
pressures. If not within system design limits;; energizing the defrost heaters.
determine the cause and take corrective acWon. 2. The heaters increase the coil temperature above
2. Check liquid line sight glass and expansion.valve 32°F, melting the frost off the coil.
operation. If there are indications that more!! 3. When thLu coil warms to 45-55T the defrost
refrigerant is required, leak-test all connectidns and termination thermostat closes and energizes the
system components and repair any leaks before
switching;'solenoid in the timer.At this time, switch 1
adding refrigerant. � " o 3 in t e'timer'opens, terminating the defrost
3. For semi-hermetics, observe the oil level in the ' eaters". ,•'irnultaneously, switch 2 to 4 closes in the
compressor crankcase sight glass.Add oil as time clo',, energizing the temperature control
necessary to bring the level to 3/4 of the.sight glass circuit. ,ij`,i;.
while idle,or 1/2 of the sight glass when running. 4..Suction'l'�ssure rises,the low pressure control
4. Check the thermostatic expansion valve(s)for the ,&ses,.'d d the compressor starts.
proper superheat setting.Verify that the sensing 5.'The fari%lay closes when the coil temperature
bulb is insulated, properly located and in positive r h4 • o
reaches; 3-30 F. This energizes the fan motors.
contact with the suction line. .t ;'.F.
6. !'!the syst in operates in the refrigeration cycle until
NOTE: High superheat causes low refrigeration another. tffrosticycle is initiated by the timer.
capacity. Low superheat promotes liquid slugging and
compressor bearing washout.
'4•r j
5. Check the line voltage and amperage carefully at the '!
compressor terminals. Use suitable instruments. a
- Voltage must be within + 10%or—'5%of the
voltage rating indicated on the condensing unit
nameplate. If high or low voltage is indicated,
I �
notify the Power Company.
- If amperage draw is excessive, immediately
determine the cause and take corrective action.
- On three-phase motor compressors verify there is
a balanced load. ?
6. Check the defrost control initiation and termination
settings,and set the length of defrost period.Set the
fail safe at the length of the defrost + 25%. {
3-2 1 Part Number 11325 03/08
Section 3
Operation
Operational Checks and Adjusttii,entS, !� S
,.I
COMPRESSOR SUPERHEAT ii ; ; i Q Caution
!' i A higt jlsuction ;superheat will cause excessive
fm ortant `fdischar to temperjatures, which cause a breakdown
F
of the o(I. This,causes piston ring wear, and piston
The system must be balanced to obtain marium Viand cylinder wall damage.
;.
capacity and ensure trouble-free operation.
*stem capacity decreases as the suction superheat
Suction superheat is the critical value that must. fe (hcreases. For maximuln system capacity, keep the
checked. Check the suction superheat at the suction superheat as low as practical.Copeland requires
compressor as follows: '' a.minimum compressor superheat of 20°F. Kolpak
1_ Determine the suction pressure at the suction recommends a compressor superheat between 25°F
service valve of the compressor. Use an accu'ratl., and 40°F.I
gauge. Adjust the expansion valve at the evaporator when
2. Determine the saturation temperature at the sl adjustments to the suction superheat are necessary.
observed suction pressure using refrigeratio 'is ) Refer to'''�vaporato✓,Superheat"on the next page for
pressure temperature tables. 1 more infg'mation.
I. i
3. Measure the temperature of the suction lines sin'.1' CHECK TH EMPERATURE AND TEMPERATURE,MINUS
an accurate thermometer)6-10 inches away, rOm SSURE.: PRESSURE CONVERTED
the com feSSOr. I T CONSULT A TO TEMPERATURE.
p j. I );PRESSURE PERATURE�FVIRT. Prt EQUALS SUPERHEAT
L I I � J'1.• : CHART
4. Subtract the saturation temperature reading tep1J2.J; i„ t.
from the measured temperature (Step 3). Thy; ;} .
jai��; ��r•
difference is the superheat of suction as. Te mperature
t • 41 l ' ��
Q Caution
A low suction superheat can cause liquid to teturiji, l;
to the compressor. This will cause dilution of tl,.e of o..
and eventual failure of the bearings; rings'an '1
valves.
Pressure KS1011
� C
" 0etermi6irib Compressor Superheat
t,: I
t
Part Numb&11325 03/08
A 3-3
7 In
fY4 r �•� I
�. i,
Operation rli '''` Section 3
EVAPORATOR SUPERHEAT ;Irih , r TEMPERATURE CONTROL t
Check the evaporator superhea !the box has !to A temperature control thermostat,a,solenoid valve and a
reached the desired temperatur rally, systems _` low-pressure switch control all systems.
with a design TD of 10°F shout superheat value Set xhe temperature control to the desired temperature.
of 6-10°F for maximum efficienc It !, 1 Use a thermometer to verify accuracy at the set point.
NOTE:A minimum compressor r1auperheat of .`: When the temperature reaches the'set point, the
20°F may override these recorn As on systems? temperature control contacts will open.This
with short line runs. ��k. ' de'energizes the solenoid valve and stops the flow of
1' tij3i , t refrigerant.
1
Import I 1 The compressor continues to lower the pressure in the
The condensing unit must a ':the discharge evaporator.When the pressure reaches the set point of
b, the low pressure switch,the contacts will open,and the
pressure above the equivale 5 condensing'
E ;,�,I compressor and condenser fan motor(s)cycle off.
pressure. See"Refrigerant Cha g,v n page 2-6.
'4 EVAPORATOR
To determine the evaporator supe o}�` i
�; Frost build-up on the evaporator depends on:
1. Determine the suction pressur a ythjo evaporator 'the temperature of the room
outlet. Use an accurate gauge
,+ i• 'the type of product being stored;
2. Determine the saturation temp fy4.at the,
f
y " how often a new product is bro4ght into the room
observed suction pressure usinc , ;refrigeration h r ..a,,
pressure temperature tables. k r � f ; • the pefbentage of time the door to the room is open
3. Measure the temperature of the tion line,at the It hiay be necessary to periodically'Change the number
expansion valve bulb with an ad therri;ometerr, �;of defrost cycles per day. 'I
rrIIIf,
4. Subtract the saturation temperat Yri'iteading(Step 2 I'DEFROST TIME CLOCK (�
from the measured temperature ( tep 3). The itj''
„.
,, .. ,. Instructions for setting the timer arPf on the inside cover
difference is the superheat of su;�tlon.gas. fi. ! of the time clock.
' 1
CHECK THE TEMPERATURE AND PRESSURE REFRIGERANT EVACUATION�: +� I.I `'_,i lid '
THEN,CONSULT APRESSURE/TEMPERATURE CH Rif
1 '' I I 1. Connect a reliable vacuum pump to both the low and
f�`TEMPERATURE,MINUS t
I1pft SsuREERATUR, high side valves with copper tubing or a high
I.i� i TEMPERATURE, I 9 $ PP , 9 9
EOUALSSUPERHEAT! s� ` vacuum hose(1/4"minimum inside diameter).
---► k I
I pa
`/ Z. Evacuate the system to 250 microns or lower.
C,.�T NOTE: Kolpak strongly recommends a vacuum decay
dp•:: r3
test to assure the system is dry and free of leaks.
Press itl ui I
Caution
}Do not.pse the refrigeration compressor to evacuate
Temoe,a,ure KS10 - 4 the stem. This may cause damage to the
equipment.
Determining Evaporator erheat
i �•� 1l' 1
it •• Ag 1t� j
I1 1
3-4
I '1 F,= �'` , �;� I Part Number 11325 03/08
il' ec` ion 4 '= �r
' Maintenance,
Cleaning Condensing Unit
! Caution
Failure to keep the condenser coil clean will result in
reduced airflow throughlthe condenser, resulting in '
poor system perfdrinance and premature
compressor failure. Y,
This will not be covered under your compressor ;'
warranty. 1
i ` 1�•
Maintenance ;;1
Chart
Area
Frequency
Evaporator Check for per defrosting ,
! P .I, l' Monthly
Clean the c it and drain pan
1 ;s Check for pole d Every 6 months
Condenser �' ,j! ,I:l � a � ,�� : .
Condenser Inspect/cle, the coil if the air supply shear" luting sources eneral Check tighten all e Clean the c' it surface cooking appliances) Monthly
,! t,,; Every 3 months
Glectrical cgnnectio}ts, � ,;.'
Every 6 months
Check all wiring and insulators
Check contactor for proper operation and confact oint Bete,iora rin It'
f.
Check all fan motors I a,' {., �+ ;
' S
Tighten fan et screws and gjotor mo'bi�t nutyry n I+bolts
For semi "metics,check the oil[eye fi the; em
Check the operation of the control sysObm ,'
°I '
Make cerw, all safety controls are o ''ating operly '.
Check operation of the` rain line hea.,• and mine for G $fanyV' btasions
Check/tight4n all mec ical(flare cpntibctio
Of
10
1 , r
Ili
'I
� I:f: a I s
,, 1 ►tf,i'1 �I , j` �
Part Number 11325 03/08
401
-1
le .l' !l'
Maintenance Section 4
i.
i
�THIP PAGE INTENTIONALLY LEFT BLANK
• ,1ii
1
p
is 2
1 '9
S ,:'.
4-2 i r i
iu �' Part Numb: rf325 03/08
'�k�,..
�4 i t+ 4 '1 Gu rl'' �T
id
i. � t .,• .}� .C .
Section 5 ':il-?[; ►i� a:.4l1 ..l.
}Ifa .k,',i i.
(. Before Calling for ,
II•, I4 1 l ,L'jA ' I'
1 ,
.' x-
1 v
Checklist )' I• i�
f 1 R a problem arises turn I,operatiorti of youf refrigeration system, fo w the I st, i,k6t below before calling service.
Routine adjustments and%aintena� ce procedures are no covered;�, ered y the v�aFanty.;
EVAPORATOR CHECK4jST I; t 't
Problem Possil a Cause ; To Correct
Fan(s)will not operate + ;, Main switch open. I-
Close switch.
' Blow n fuses
1 � . .Replace fuse(s). Check for short circuits
•,i.
or
x I , overload conditions.
Defective'motor. Replace a motor.
Defective,timer or d frost th mostat. Replace'defective component.
Unit in defrost cycle'. & L Wai for completion of cycle.
Walk-in temperature too hig Thermostat set:too high. ' i 4
k } 1,i Adjust t 1` rmostat.
Superheat too high:' a ij} iAdjust tharmal expansion valve.
3 System to' on refri ' rant. ?'•i
L 'f, y I .• 1 Ir I J oct e and repair leak,recover,evacuate
+rnfl'ecF ;�ge.
r , Coll iced yp. gnuail',fiefrost coil.Check defrost
1
�t coRtrpls:;
Ice accumulating on ceiling, round ' "; Defrost uratio lis too longh f ;qq z,' dfust d@` st termination evaporator and/or on a ,; ;,�•f S� o thermostat
fan guards,venturi,or blades. ? I I (if adjussptile).
i Fan delay�not'•elaying fan `
i e s E ;Re lace efective defrost thermostat.period. P
gift �l{,ft Defective'defrp t th'ermosta' ,Ci Rg"place''defective component.
i`' Too many,defrst cy les pe'+ ay"'r i ! Reduce umber of defrost cycles per
1; II E I d s� 1X.
+ .P+a I
Frost on coil after defrost cycle. Coil %I. day.
t;., ten eratu'a not: +P getti a t. C e k h afar t ;, operation.
i� freezing point urin de fro i f''
f) Not enough detrost;,cyclesl' n
yl �' djYst i, er for more defrost cycles per
Defrost cycle fro sh rt
_)u$t ti ,ier for longer cycle,check
ll'dr st 1,' rmostat mounting.
,1 , Defective time'.or defrost'f' o attlr j • R aco.•efective component.
Ice accumulating in drain i P Defective heate, j; +�,'ll? ce eater.
pan. ;I1Yj, Unii not pitched„pr " erly. � k+
, ; t. adjust.
' i Drain line Qlug ¢d. i I i d. line.
'�j' Defective drat ine eater
I? c' ater.
Defective time r t rmos 14 '
fective component.
o i i'' i � 7• '
if
IF' i�• II �'I, � �'Ij I ., i� i I if r�� I �,,r,
Part Number 11325 03/08
`' ' ' il ' I 5-1
fillt
'ill• •11 '/l1Pl. ,�!11 �1'III' '' '��4:'IY`I'h�l�l'ai•{9�/ "G 1 '% •1�
Before Calling for Service Section 5
1;
COMPRESSOR CHECKLIST ,:; '.s 'I , +i; ; i 'i'' '• '€'i
f . H, jr , s,,rs �t•, �14• G�
Problem Pos'sibl,. Caus +` 'To Correct
Compressor will not run. :WO it open 14 j';. Close switc
Fu oui�n. h Check elect ;al circuits and motor
i winding for rts or grounds.
lie, Investigate f ~possible overloading.
!+='•t' 9 ?+' " IReplace fusI
fter fault is corrected.
Thermpill,verlo�'ds tr °pcd ��?j., Overloads a automatically reset.Check
+.
unit closely en unit comes back on
,�,^•• ij; •t..!�' line.
Defec ` ontactor coil. ji' Repair or re ce.
Syster t� t down '�aiety` ices. Determine t and cause of shutdown
and correct. '
No!cgil erg requj�ed..';j p q fgjy Wait until co ing is required.
Y' ?, Liqui isole ri"id �;., t o,' I Repair or re ce coil.
re switc r I�hot ' Se. Replace swi
trical thou Check moto r open windings or short
is V .+c, circuit.
` Loos', it ng. �y Z Check atl wi junctions.Tighten all
l;i; terminal scr s.
Compressor noisy or vibrating:; FI _d df refngera tp crafi,case. Check supe at setting of expansion
r.4; , f t valve.
a, a; Irrip'o pipe s�pp t ii1t� Relocate or d hangers.
Wo 'pressor.'. I.i il; Replace co ressor.
High discharge pressure Nori-, ' pd0nsables i,� ~stem:,!;4 Recover,ev uate and charge.
Sysie ,bYerch rged� dli refri 'e'rant. Remove ex c s charge.
Disch�rge'shutoff va Ortf�l.' closed. Open valve.;
Fan �ru'Wing !'' 4�, Check elect r al circuit or replace
G, defective fa otor.
!1 in:suff li6rit condpns airsupp,y.` Check for c e and correct.
Dirty' denser cod 1�` + s+,', Clean coil. i
Low discharge pressure. Faulty ad pressor troll„Iil; Check head' iessure control operation.
ti
SuGtia"' hutoff valve "ally,e bsed. Open valve.
!� Ins11. nt refngeratii'in ySteLocate and r. air leak,recover,evacuate
and recharg'
Ldi\A(`, i;n pre' ur''. "� } • See"Low s on pressure"below.
High suction pressure. Exc S ;load�'i i (, �'! Reduce loa r add additional
equipment.
4, + Expa !valve�ov 1tl3ee Ong.;,t Secure and ulate TXV bulb or if
required adj superheat.
Low suction pressure. t i Lack refrigerant i;, i Locate and r air leak,recover,evacuate
and charge.,
i Evaptii;'tq dirty or iceyl: (;;:. Clean. ! 1
Clogg#liquid line o:.'suction lige Replace filte rier.
filter-drier!_
Expan iQn valy rmalfr�nctioning: Check and r et for proper superheat.
Conde*' g temper4ti re.too loin. Check head ssure control.
` f Imprtipe} XV. 'I' t" ;; ,' Check for pr "er sizing.
�{11� t�t , i�R 't• r4°P ;its; .ir.l
5-2 ! ,• i 13 („ Part Number 11325 03/08
' f I 1
Section 5 ;._ , k:Before Calling for Service .
COMPRESSOR CHECKLIST(Continued}`
Problem Possible Cause
Compressor loses oil. To Correct
To of refrigerant. Locate and repair leak,recover,evacuate
and recharge.
Excessive compression ring blo -by. Replace compressor.
Re rigerant floodback. z
Maintain proper superheat at
j compressor.
Imroper piping or traps. Correct piping.
Compressor thermal protector switclj Operating beyond design.
open. Add facilities so that operating conditions
!
{. :are within allowable limits.
i' Discharge valve partially shut. '? Open valve.
Dirty condenser coil, Clean coil
Ovgrcharged system. Correct charge.
� q' il•
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I di � ! �•
',t tl.' •Ill I � i 1ft o ��111
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In;4t,iIt,
7 li;l ,l u
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Part Number 1132' . 8 % �'
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Before Calling for Service Section 5
z I.
}'
Equipment/Service Data Sheet a:
�'I I
A permanent data sheet must be prepared on each installation. The owner, the installing cpntractor and the intended
service agency,will retain a copy.,
System Reference Data;
The following information should be fill out a'd signed b�Refngeration Ihstallgtton Contactor.
Date System Installed:
aa•R„I ��. I +{
Installer and Address: I I
Phone Number:
Service Agency: i
I, ;ry
Phone Number:
1'' r
Condensing Unit: l\ er:
Serial Number: , `- i,! �d
Compressor Model Number.``. [ Compressor Model,Number;
Compressor Serial Number."' l ll'(Compressor Serial;Number:
Electrical: Vglts d, Phase':
� '
Voltage at Compressor i�JL'1: ��. L2: ?� L3: 1
Amperage at Compressor: 'i J' 'L1: i:' L2: L3:
Evaporator(s): quantity,Y11},
Evaporator Model Number. h Evaporator'Modeumber:
Evaporator Serial Number: �' I : , ) Evaporator Sena umber: ".
t
Electrical' jglolk � `, ': Phase: 1
Expansion Valve Manufactures/Modeliy�mli
Ambient at Start-Up: °F ! ',.
;I II
Design Box Temperature: C OF i, ! OF
Operating Box Temperature': °F'' j r,� t;• OF
Thermostat Setting: °FI ; '' OF
Defrost Settings: /day minutes fail sa"' ti r1 /day' , minutes failsafe
Compressor Discharge Pressure. ' w:'k '� P l'G PSIG
Compressor Suction Pressure f^ , ; Y J, P .IG „ , PSIG
Suction Line Temperature at dornplrqls, ct ��,r i1'4' OF
°
i i h OF
Discharge Line Temperature tat Compressor, .i i•.
Superheat at Compressor %, ; i. > OF
i r la..
Suction Line Temperature at evaporator t : °f ! OF
°Superheat at Evaporator: °F
1,1� ? '�! i ,,`.�
�':
Evacuation: #Times Final Micron J I #,, imes f final Micr
'n
r 1 (if
Evaporator Drain Line Trapp�d Outside of Box , YQs 0 No❑ I Ali
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5-4 Part Number 11325 03/08
1I; f ;� ',if�� il, •�� 'l,
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EC DECLARATION 0F!1C01,10R TIY
,. hereby d/iE lore flip our pr yell, ice mo<Ilin'ks o'e4 Mu blt�:'rer,or r omply . IAA oll the r sent�el �t0ul remen l3 of tA� Ji}led d:�ret;
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Ma,mlowoc Ice. Inc. Iq
2N0 S. 261h 9Ireef, 1 O. Box Imp {
Mpvlowoc,ywrSCMsin '.22/-1720IUSA•. � � Imo— - '. I:I �I.I y,
Reaesenlotry of AA[ry or ir•P y E - i -
R esentafive,.of FLlnnr D,str,b{�of
�A00el ono Cer of No
' Amqetl EC Dir fives
Anolietl Storv_yortic: •, � �ji
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EMdlri, � Sawr a wwI oa v.w we [MOIM Eta W4 �^�f/[oo.w 91
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FWOSD�2-N rb pan r ss.f re�rq�nvs•® w�v an o^ws OObOr[te0, MaMO hOaer IF�wEeal �{.
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Foodservice Group
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®2008 Manitowoc
Continuing product improvements
may necessitate change of
specifications without notice.
Part Number 11325 03108
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Installation, Use & ai� e , t, anual
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This manual is upd ed as new infor are released.
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Part NumbeF 11324 2/08 ndowa
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Safety Notices Read These Befo.e Proceeding:
As you work on Manitowoc ef"t: I rat" be sur f
close attention to the safety 1IC I htfjt 5I i [ {t'9 0 C�,ration
Disregarding the notices may;a j'sep� jn� }y.endf {'' Pro er installation care _ nd maintenance are
or damage to the equipment.�' �I p ''
l
l essential for maxlrium performance and trouble-
Throughout this manual you, IJt tti Iffotle tl5 typest ;-' free I4peration of yo r Manriliiwoc,equipment. Read
Ei: a
of safety notices: +,;, fl, ; j d �; an6 understand thi manual. It contains valuable
care'and maintenance info a'ation. If you encounter
i t ri' (problems not col ed byn this`manual, do not
1 ' °® rr� t It Rt
proceted, cont anitowp Foodservice Group.
Text in a Warning box a: s a,, ' I ential We.will lie.happy to f,rovide ssistance.
personal injury situation i. ifeo re the
17 EI 11. 1, q IF,t :;t'i it,'i
Warning statement before: ,pr and,.,work .. i H
carefully. �, �p1�;�+ Important
1
Routine adjustment; °and rijlpintenance procedures
rr outlined in this manual a.4 not, povered by the
C,�U>}I NI E is ': tii I
� I �
warrant .
Y
Text in a Caution box alert's y .(to: situation in ,
which you could damage the eq 'pmgnt,E3 5 re to
read the Caution statement 1�efo` proceleding, and
work carefully. ra';_ ''ii! I',; ,, Ott Warning
1 PERSONAL IN
POTENTIAL
Procedural Notices Do not operate equipment i6at has been misused,
Iu I.° I abus6d, neglected;.damag0,d or,,altered/modified
As you work on Manitowoc ej ' t r�to, read f
from that of original :anufa ured specifications.
the procedural notices in this r b�F eces
supply helpful information whit'' �assist'yoI, iyou ' ,, t
work. t, (,,' , tI''t, , NOTEF SAVE THESE STR CTIONS.
{ , tN ,t<
Throughout this manual you IlJe a q[rl.'{+wltrg types
of procedural notices: , ,L, ! 1
Import'
Text in an Important box oxides you 'with,)
information that may help yawl orm a procedure", �Gjii', I,t,ji•.
more efficiently. Disregardin I ►s �rnforfna i4i' will
not cause damage or in'I:I r l �iitl may 'slo° ou #� i4t . r I �a
It
down as you work. I
I�• ' I' ,ttl I ,�- �� i ��,I,I��. lit ! .� � . t 't, �('i�
NOTE:Text set off as a Note rovlctd' i ple
p Ifts you�iJth sIm
but useful, extra information about t e procedur4 you. ,
I I ;I I, I
are performing. >I I 1
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(`zthe rfglht irlo make pr; I l ct Improvements at a �y timet'r
S c fans an dl' l n re s ect to chan wlthou' otice:
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I A j 1 fff 11 _
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°'•� 11g't! G i 4-1
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All,
Table '1' '
,,; t ,
Section 1;;"
Generallnformation
" h Mode'Numbers.'. . . . . . '�� y . . 1-1
Genet,1 Safety Notices.
. . . . . . . . . . . . . . . . . . . . . 1-1
Modular Construction Made'Fast and Easy. . . . . . r; • 1-1
Panel-Storage . . . . . . . . . . . ... . . . . . . . ... . . . . . . . . .; . . . . . . . . . . . . . . . . . . . . 1-1
SStorage Inside . . . . . .
",,s -torage Outside . . . 1,` . . . . . .. . . .'�` .I. . . . . . . 1't 1-1
Section 2 '�j{, ,1 '1. . . . . . I. . . . . . . . . . . . . . . . . . . . . 1.1
Installation Instructions ?, '
Install
ation Ov
,ervigw . .
016
t 2-1 Posi-LLocking QevGi . . . 2-3�.Types offloors . . .
2-4
eFoor atL Sectior �lstallaio !j.Pre-fb 2-4
;Installing Floor Sectior> r 2-6
'I . . . . �, til'
2-5
} . . . I . . . . . . . . . . . . . . . . . . .n,
Multiplei ompartment Walk-ins Il!t
; : 1 . . .
I • • • . . 2_6
Wall I�stallation. . . . . ,+'�' • I
! t 2-7
Wall Panels
2-7
Door Frame Rand'I
l I ii .'. . . . . . . . . . . . . . 2-8
Com I tir Wall Pane
r
( I Istalla
2-8
a
n G
g Instan, . f Id 11 4,ttl Ita
Ceilin Install, tio
� ,° . . . . . . . . . . . . . . . . . . 2-9
4
1 Installing Ceiling P� n ' I ' t ;It
:.
�, . . . . . Iyf 2-9
r �eiling/Wall Joint A'1 frient on(a6 9� 'I" a `'
�ctur t 2-9
Finislg Work :,fit ; I
.tl�f 1 2-10
oor Threshold In� on
I ,
! !I��r'l
f � a,I ! . . . . . . . . . . . . . . . . . 2-10
hermometet�Bult fia;tpllatiom , ti GG14 Fpk 2-10
' I anel P§hetratlo I 1,
a I I
?w I,'I ��ilr rjI t P Ir,,ti{+t1 :!`�E . . . . . . . . . . . . . . . 2-10
I
I Electi; al Con 'ections . .!
II f � I
1 ' . . . 2-11
Post stallatin Checkh�stl . . .
. . . . . . . . . . . . . . . 2-13
s i l
�•f �, ll. If I�i I r '
I it
i
Part Numb 2/08a �j
'z�' 1 11� II' 1f1., 7 � '•gip •.7 1� '' IIy`r�„��:I''� I I
1`9
Table of Contents (continu ,! -
VI, Section 3 i' tl'I l{GrI}'�'QO�,}Ni1`1,y.�t1;��,.�✓I,�pI�Iii;..�;'�'I�ly'`1y)l��R l It+11 t,y}4.Ii t
1��+1ti D,,y Ri1�t LaayIit•y�
�a�iy�1Ii{teS t
t'1' I I I I1'IL I1sijf
t•�!;i j'
'tt1i&�t
rG''�rf
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S�1�1;:y tIti
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Operation t deyiationpohennic rr�Tifi-.i
,
,.,
r
,
. . . . . .
3-1
p g yonal Checks and Adjustments y. � . . . 3-2 2r bosSeal"boos Closure 3 u
and Recallbiion ; . . . . . . . 3-2I s1, Thermometer Testlr j -3
v ygrfal Thermometer Transforme . . . . .;. . . . . . i . . . . . . . . . . 3
Section 4
Maintenance 4-1Cleanin .
g.
Interior/Exterior Surfaces: 4-1
Door as le 4-1
ctionInsp 4-1
Heater Wife 4-1
h 4-1Plug,Butons 4 t 1 1 0
ll
Dior Hinges . . . . . 4-1
A
Ti
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4.
" Part Number 11324 2/0 8
01 I
I': I rl R� i r �. �d rl - �. ' ,• 1 I, , I �'y� i i I
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I
Sects n 1 `t
General
Is r ormation!
Model Nuitibersi ' 'Panel Storage
This manualovers the following models: STORAGE INSIDE
l i
If the walk-in panels must be stored on a job site before
„Model Numb' � `''installation, store them inside if possible.
R Series yy
�, ,If the panels are received on skids, they may be stored
General Safety Notices '! i.
as shipped, provided the skids are on a level surface
and kept.free of moisture. If the panels are received
Read these safety rjotices befor ... nning any ?' `���lwi.thout crating, store them on edge with the grooved
installation wgrk on-fhese KolpaKYValk-ins ; ;'�'iside (female.rai,l)facing down. In either case, store the
panels in an aro'a where they are not likely to be
! it i.' Warn'�ng I'.�damagei
The Kolpa wa� i C panels are' .heavy and"r'equire at ) .
least two(q�opl�� '�move them 'afely. �
14
When lifting berg 'your legs to'+avoid bacl�,injury:' '�! snis :,S s r+•,,,`�
Do not la' „ covewNc
rntve Mtge panels vvhout theaid of a
mechanic�t(lifting fevice.
4G ;�! �Warn''
To avoid inlury!IWV Ile as:
To ga Kolpak walk-in,
you must; wear ;'protective ar, including eye' s ,
shields, a'hard ha ;and steel-to tl boots:
!I L"vEit`
OCauttfin
Until the walls ar"e�made stab) 11
:by constructing.the
corners s�ppi extended wa�',len t 1s
i. 9 h. aY bracing I It ►q fi' d `�, i f r
them from both t"' inside and i'�e outside;, n I l , ! ;''t I ��! ' " i K51050
{�I IliS� Cau n ttl' net Storag
t r. : , t STOMAU' t
This Insta�faUo anual shout tc fit'
be us�',ionly as a t }+ I;
' , 't I fi if the park y m stab ored',outsi�}
general referencQ.l' During the stalla}ior1;process 1 i ,store them on edge
follow your blueprA,hht and an s cial fai,t`,e sheefs �' withe ove Tsi ;f,em le raiF facin down. Kiln-
It f'. y y dne s t{ tc � a i 9
for information s ectfic to our Ik in o,., a erg uidO a ve ilation gap to prevent
�• �� , t.: 't iI 7 ,1 N
mt�is ttr I tj4 arc pr ing on te,panels'metal skins.
t l; ' Cov t g r '
Modular Cons ruction Ma�{e Fast and Eas ;; tr + i• I ri C .Plast 'to keep out sunlight
't " g r r.
r Y arid.. U F 6 p�lastic;�ioes not touch the
Kolpak walk in coal rs and freezers, or multi grou.,.di t Ili rc anon 1, f.
compartment;wal�!irjs can be assibmbled in'any size
from Kolpak modu ar,panels.
To t
use,ensure proper s,14 up and man�'fl years of'rouble-free
e, read and foll the instructip l in this manual
carefully before a�d,during instal ion
,r ;t
This man ual`cove�5;.the basics di`i"lstalla tor{fora , tr; ,!
} {` I f. tpy
it i. t � 6 , 71 �1 I i ii, �I'r' II r,y`i standard walk-rn2tfer to the enclosed blue not and 1,
i i ii a? l
special featuhes sn is for inform tion and i r tructions
pertaining to yourfi ecific walk tnit k • iI pf� +, tl1�; 7�7 i��. , r rile I Iu' G R
:it ; l.I !'i. •�11 ti�rr ll� '!y� ',!�•N.. t[ 1f��` t 7 �i
Part Number 11324
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General Informations Section 1
4
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SeOfion
Installatio: C l�n'I 1 ' IK,rr
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Installation Overview { ' 4. mplete t' e first cforn
1. Unpack and inspect the shipment.
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L•
tlf' ,
C. { (f�4 ,Ir III ,II�;V
2. Prepare the in
area. when c tuc�ttrn re' l in and end at a
Fwals,be t: 9
T '.7 fin I ane(m st,mate with two other
h g „�l.
ens at f aliie time This,can only happen at a
orb ,
ENO
MERE
r
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� ))¢¢ r 'i � ilk i,� ':� I {`t �'i •
,4 xte 1h 'waII k=
3. If required a ble pre-fabrics ed f oor,f
AI �' { ' kk
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Continued on next page.-
I fir
Part Number 1132�� 0�• �' ;!i''� �:.. ��' rl���'t
2-1
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to
Installation Instructions
iI ' y,!*I'': Section 2
NOTE: Keep adfacent top and'srd� u s''h This , ,.. 8 Install t Te door frame panel.
�' k I t,
will make locking the Posl l OG �4j `r i#} 4�
PARE TM�%F.
PANEL$FOSN ` alh i `�31 • i,;
,i...I. .1�j1. •I .d'p
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6. Reach the secondlcorner.
i " 1
41
1 Ji l
1 r , � 'a I ,1`t it• r I r. Itiij -
L1'I' �' I
9. Complei> ,the firn 'Ing work.
Aa
7. Construct the opposite walls lrt ar Ilel. q Jn
installingthe ceiling.
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2-2 '
a 13242/08
+ ! Part Numb 1
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Section 2 I;aI
I s'tallation Instructions
POSI-LOC LOCKING)DEVICE s
`�
As the walk-in is asse} bled, adjacent panels (wall,
ceiling and floor)are I�cked together by means of the
Posi-Loc device. These devices are built into the;edges
of the panels.
.
After setting two panels adjacent to each other,insert the .......
5/16"hex wrench (parked in the hardware box)through
the access hole on lhelinterior side of the panel skin and • ; ;�'
into the hex opening in the Posi-Loc. Turn the hex ;
wrench clockwise approximately 7/8 of a complete turn.'
The Posi-Loc is completely locked down.
• .:
Important Ili i --;• ;: �t�,�: ._._.:.. :
Be sure the Posl- ` cis in the I� ke1d p"1 Rion r] I is
before attem tin lock two,pa I RgXKAT1LY7M
P 9' sjtgtdetl5 To f s ' 1 ,' �'t oFAFuurww
completely unlock he Posi-Lo f tinerh th '� hex
t t.i
wrench into the si-Loc and. ,ty it counter- KSfosz
clockwise. ` �` Operating the ,dsi-Loc Device
L r '
li
' t4�h,l � �LII• I .a 1 t
y 1 r , 1J
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II ji� � ! fk 1�•�,'�j � - 111_I f'IF. .f !� •�� I;' {` !I + �ti!• i�
I'. I�,>I `!` ,• l�w 1� A tl �. r ,�i 1 ii 4 II� i 1r1 �"
9 � I^ ' t�' . , •�I•I }fit � ; r. ' I> � ;r �• I �;{ + -
,I, � ' d� i; � � f,� II I I �� I'�y �': •' �! � , i', �8f� �l
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. gill
Prt Num32
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�'' 11 �1• I "' ,l� {'tp �' �fr I ��,i°a' i it Illp V ��`�
Installation Instructions � ` r. ? Section 2
Y jKill , i
TYPES OF FLOORS ; Pre-fabricated Flo or Section.Installation
p
Installation instructions;are provided for. ree b asic' S(a;ionary floor loads up to 700 pounds per square
types of walk-in floors: E foofcan be stored on Kolpak stand rd pre-fabricated
` floor sections.'
• Pre-fabricated sections on l an axlsting'-floor i,; , ., I
• Pre-fabricated floor sectipns in a recessetl pad ,' �, If rk'ichile oquipmenf�is[ised(dollies'.'Carts,etc.),the floor
�' ' must be reinforced wit a diamond tfead aluminum
• Built-in insulation scire6d3loor pf,te• _f
l4,
Instructions for installing scr, gd type•and other types!o, If forklift trucks are used;special construction techniques
flooring are available throug 'the fact orySor with'tMe
r rri t s usl be followed ;
Special Installation Instructi n Sheets'which may 11
ht3n materiels , l
enclosed with your installa
If-the walk-in-,is,to be installed next to'an existing wall,
'j allow a minimum of 2" f clearance of airflow.
�L, Q Caution
Staining or discolors on of panels.caused by quarry
( ` the or"concrete weaing" floor Is ncovered by the
warranty. ' y 71Yp
•''` The sheet metal payel facings ma be susceptible
F ! to 'staining,due to excessive moist&e created by
3, hydration of concrete-type mafe; Is. Therefore
Jll proper ventilation ofPach room Ys;'re�uired.
I Special' p'recautlons must be taken when using
Y I •mhriatic acid The h''drochloric a6.id fumes can have
k I ��` y
ark effect on ttiotii alilninum and stpinless steel.
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2-4 YI'II IIt� C: (; it(�rYll y 1! `l' lurrer 11324 2/08
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Sectio' t� �• � ,I # �
' ? I!Ii I I, ,� ' I 1 6 r , II'� 'Ilation Instructions
t r,. I It�F I �'• , I , ' t I C �l
FLOOR I VELING I I;` III levdling myth d'sl'Owri tietoW uses shims spaced
C I i 1 F4 yp( htets on c ter under a floor panels.
{ Q Caution j
A Ievel,Walk-in tlootl essential '
Take c re to ensur,' a level floore II and ceiling # r,
panels,'will not'alig' properly, ca ng tf#sfallaLon
O,and operation protilms.
In cases where the fl4r is level and hplshfmmins is ` t
required,*lay a 6 mil'pti yethylene shQet or 50 pound
not.5ulied
asphalt paper '
( Pp )betwe e .16e floor sections
a,nd the existing floor : PI jMAXI MAX
In cases where the floor is not level determihe the higFi t KStOS4
point of the installation area and level'from this.point.
Kolpak recommends,using a transit level (rat(iar than ql. Leveling with'Spaced Shims
spirit tyPQj•
V R �ti t ' a h W. prod'ct;f 'ad!wil c,stored in the walk-in,
One met'od of levelin'• uses shim woo I r'wester:' •�su �� ►' '
d QQ l5, pp, rt.'he en e 6ndersi t the floor with dry sand
red cedar)''a woode supports a Us wn bj ow' (pbflr daevel wi h the s. ,i� Iso, add a sealer strip
f ,; t; ' „f
Always shim etwee�the building, n and tip t+ooden! ar u d,the per etes off t Ilk-in.
supports. IIIt II a' t js�:'EE '( j4(' ,I
{ I I��, (. .(ja ?'t •t I,,v Y, why <� „ ':
t�all,
+ , � III•f elf �� lyy'II �' I j � �3
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I 11 i t SEALER
SEALER
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J._YA7(. MAIL
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Pill' i rI Lev, 1+� F, Product Load
Le' ng with ' tm5 and l ooytt n Suppf' I ur,I'r`1µ III'"a ++� I'
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Part Nu '11324.216�, , t , ,, a t �i �'qIt , , ;t r �(` f � :pJ; +�• I li� 2 5
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Installation Instru`etions Section 2
INSTALLING FLOOR SEC,TJONS_t +` � -
} I . MULTIPLE CO,fllk'ARTMENT WALK-INS
Refer to the blueprin6ri the installation.packet l hei Spenp.l: tee'flog panels are supplie j:with a multiple-
blueprint shows the panel i4,nti{icaticn `or instollation of compartment w' ,m. Be sure tha'is,�tk a panels are
the walk-in. installedd to them ect positions a¢co.�ding to the
1. Begin with an edge section correspondincil lb the hluepr t c Be ;i ul to note that the 'p gue and groove
edges are the''sa a as shown on tfi Oueprint when
blueprint and place,it In p6slh66 in,the inst'111atiotl
installing tee'. GIs.
area. .
2. Check the floor section to be sure'.lt is level
It
I ti i;
CHECK LEVELNESS -
1N BOTH DIRECAONS
F
KSI056
I T Cal "Tee" Floc. ,,, nel
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1051it
16 a,
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Checking the Levelnes of th? 11 $ tion ;}I; t
3. Move the next panel rota po l�pn$n ' etck to be
sure it is level.
t;
I"+
lr l{n F.a
With Yuc
t. t�ao
4. Engage the Posi-Lots b e.
i
(See"Posi-Loc Locking pyice on d e Z-3j ll'
5. Repeat this procedure until the floor is fully installed. 1
Important
Be sure the floor panel(s) with the door cut-out l(if
applicable) are installed in the: correct position(;s)
accordin to the blue print. This will ensure Ehat
l„
door can be installed propefly late:
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Section 2 qq Oil
1 i erllil i I r, ,14Y 1 � '� I ,
Installation Instructions
Walllnstallation r` r tY + ' I '1 1
i ,� t• I, ,+, 61 Kepeat Ste 3 5 to continue adding wall panels
WALL PANELS '; � �';,' i i+ t 'In both directions from the corner panel. Do not
t' Posi-Loc the wall panels to the floor yet.
n l To install the wall'pa4iels;
s 7.. When you reach a corner, follow the blueprint to
1. Start installing whil'panels with a corner panel.P select and install the correct corner panel.
Follow the bluep into to select the orrect panel
8. Repeat Steps.3—7 until all of the wall panels are
2. Place the cofhepanel in position'but do not
,. installed. Do not Posi-Loc the wall panels to the
Posi-Loc it to the floor yet; floor yet.
NOTE:All panels are marked"TOP">?or'correct NOTE: Plan to end at a corner.The final wall panel must
orientation. iE �'' !
II mate,with two Rther wall panels at the same time. This
3. Following the'bluefrint,select an install the next can only happen at a corner.
adjacent wall pane
4. Engage the POST L+cs to their ful� locked posit�on.t
(See"Posi-Loc q ing Device"do page 2
�: k
It'sjl 9+ II `,tl :i',� I ,r: r
5. fM s sure the topl ff the cor,�er ,wall paver, ;,III ..4 1, ,� ♦ END
—
"'
NOTE lf'walls panels ve a stair step effect, tak wall
+
panels down and level �bor panels or ' kretelpa�i
YAK
t•ANEL�iL�1SN ' � :� jt,r� i '
fit.
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Ir ,� 'I 1 .I: ;:Illy III '. Ir'ii 11� lit Ir
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cif :� 1'' ,�: �• ��,' :a'i I I ►�•I�. {, � ��jt,, �. r t I ; ;{,
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Installation Instructio.,
1�. ection 2
c '
DOOR FRAME PANEL COMPLETING ALLaPANEL INTALLATIOt
a
During installation of the wall 1ne IS yo vn„ eventually After a�'•of itl5y�;w p yyrfieIs are insllle'd
reach the door frame panel,fo rn t 19i 1. C"Ili
ck Q a, tS i flush fit across the ttj of the
1. Follow the blueprint to O :c(, the'dror fry a p2loe�l rl' verieal arr� i
x
correctly. - a; � !' I �,:?. , � .;+ l. � �� • . ,:,.
,' _ i,� Por theI panels tot floor pang, pr
2- Posi-Loc the door fra' � anal to tiie nO dent wall 1 l scree
panel.
3. Check for plumb LIS11 ` pint 441 on d face of
the door frame paned'
CHECX THE LEVE ; '.'
THE DOOR FRAME
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?,�� lit fa•I
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i!. i�',���',, `���� p res1057, a;
Checkrn r'�I I
4. Adjust the position of tf11 r i mer el (If, I; a tp`�t
44
necessary) before Insta'II(� h� ',ext, panel:
h 9 � iJ.
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Do not remove the,door fr� th�++. b'i
The door frame panel As hld. ,ming i.�etVveen the
door and the frame, to prnter,t t ,ern ltrom twisting
during shipping. Do not,remov ;the 0ocking'until
the door frame panel is lodke i tb c�th adjacent`wall e t yy !
panels. Do not discard thefahs 1y plfite mounted
to the blocking.
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Section 2 I' 'a I I i�
Installation Instructions
Ceiling Installation I!I I ''" Ei., !
Y,
I I, ' !� J{ IILING/WAL +;IOINsT ALIGNMENT, N LARGE
1 '+' t�! j f R CTk1R i INSTALLING GEI'LING P 1NEL I I �; :j
To install the cell, g'panels: r ; I r le Installin a ce
r ! 1 4 on'a g large , ructure, it may
pp ti hat tli e•►s a blem ali nin the final row of
1. Start installln ceiling panel�,witµ, �' `' '' I g
r I. 91 i;0hd�pr outs�#d „eiht q�bane�s� I#F{ the+ 'all panels. The ceiling may
panel Follov}A{the blueprint td se the+correctt r i apper fo h lc� ger tha 'the walls.
panel. �� i,.
•� ,' � it
i 'y` this�ohditfon �'not Ef ,to a manufacturing defect. It is
result;of;the ranufanng tolerances in the panels
}
Important antl uheven Pull, at the panel joints. Since, inlarge
On multi-compartment walk-i s s art witft a lee" structures,{here are rr 'ny more wall panels than ceiling
ceiling panel instead of an eT
d o� outsid'e .cedrng panels this condition shows up as the final row of ceiling
panel. ,.;� :panels;ii install)eda ;
There is a simple way to correct this condition. If the
2. Place the en ceiling �' 'a diitance'from the end
g panel i pqq Eton on,top of tEhe i , {'each ceiling panel to the
wall panels :,l i� 'neare'st'wall pint calle' ''sta r' is maintained along
? ( g
the!gntire I ! t Of th E�ructuro; all of the panels will fit
ep�
r ;;Land PoG- ;
Impo ' lint
L,cjc o�}erlY
Be sure ` r
y Gelling panels ith yut-outs
refrigerat, systemsttafe inIled In tha cord tr tl I -
position(s crEiing t'eke bf prl�+ ! ! }!wi t i'� .0� � I F` ...:f.:..,,
f ; fir tfEl „ �� t'I:
I J
3. FOIIQWI ',blue a fit. i-I
{ I,,p I sele Fs�adlace' IIIng pan 'l ,q� t :. ! }4
4. Adjust t ane�post Ion to jgri'ftie'end;capslhl
+ f f
r ` Cau on +! }' 'vu�
• - ,� rt�t} I I; STAGGER
If the dual hell tops I re no ile teed(made flush)
at the sea led5�li-r,t ceilin pat ;will riof i tall I �*; I i.
corre ..Y.;I e;,Wa+l an eilin a . wl I
I .r n';. �' Its Ot
proper y slra'9 gaP This tl le tp operat'I>dgal j t
, I , llr II'
proble�hh :f; 11 ? ,r ^ ;; j KS105t3
Corre4t any le l el ro4 r s at' i$ti l e I7 +,1 ,i I' f:' t' !'_Meas t,thg tom�' Stager
Lr,i, ail,'.' �f'CI @„
!:,} I, ' 'j , �ompart a uct�{rres linstall
Es I , . ,+5. Posocth.I wp ce l r pan sl ther (Sergi;PQsi-'^! I I (,I k ! n s� I i Iati q� -oces just
Loc ckrng vl a Pa 2 o(n t F rg g'f..
. I .;✓ 9 I!a , qi Ioc •! I , IJr }�gh:pval ane f all'yu install ion of the first
theellin9 {s►1'ele � JI l I, f 'tg !'ay1� I I
6. Mak sure tl t' I an ` d;l 1, .;! I I ,,i 1 Q E 11!,. �,tj a.
j: �, sti.' t 1. e��' c
I fit► IpalieJ. ;lhgn i 1with the corner
7. Rep"fit Ster*16 ontl '2' I!Ii irj III,! r, ;i9 It+ ldQtl1 t , a nlosi-L �
Ali `! t �,I!tYl +,r 1,!�'I li I (�
pan S. Do rot blsl pc th ce Weis tQ l ! 3 th to fro t e endEf the ceiling
r ft d�
wall'. anels yeti i , )
7 n1� �h
'1b: l f Alt: j k,�''rl' I �E�I'aa'r' .! hltl ,.'f" .1 r r � li ,ar � al�
r I II� 'i! l T1.
8. After?all of the ce in' nets r�l I �,CaUbglbad�gck{edfi t II''
together, cli ck+au to ce i i� grnts'ftlHlu
and �ropen ggrrli
9. Pos oc tti lcei 1p Weis 1ti�f�wall� 'ari t j}
�y {t
,
y "e I a In �,
I 4
2-9
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Part Nu ' r 11
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':�.: Jt �' 1' �' �,1,' fitl� J�'-1� �� j+'� � c fir'. .Ij t ,•lai; l��h '
�� ,1 ' I t ,�v l ;� � !#!A' f, ���!' .�81 I �!� ,,.j` F`., .fld� •I!
lit, 11 '! r' 1 i,. I 11�, �r. r 1•., 1'
''ll .' r l " j I�! !`�, r•I,j I :1 :'F'!�� I�q ' , tl )�, P',�,! :i '' � ) .
1,�.a�lllt�:'1,{
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, Li •. I � I il1r��, l
Installation Instructions .. I( ?'r t':I ! ,`t ' �i, 1 I, 6e tion 2
III
y ! II�
4. Compare the measured sta e Itd t e F '�er i i"P'ANEtk�,P Nt=°T J TIO S ,r �it it v
P -t 99 ,I,, ��,
dimension on the bluepr'pt. 9 } I
# I I 1`
i h I. silt I Xsome casesl,i t �I b 4 nec tl,BP penejtehe
NOTE:The stagger dimension o � � fYva�r tf j'1 Ik to to run el l�icalr nd ref k tion IIne9. hen
C a d
a multiple of 11-1/2" (11 1/2";23� �,/ ),+'•t �If ' i' I�j I�'rt�kti�g�a penetfa� of carefulr4o• vord pa el seams
t i
1 t t �� +• � : ' t a d Pp�kLocs. 1
5. If the measured stagger�is n t tcr� I Qs b ,
I i II u
the top wall panel Posi-Locs
panels.Allow the gasket in tti o hithP t, I , 't,, 1
wall panels apart until the mliur'd!, to r
matches the stagger dimensiop "A'tf�`e b, earint: f i; wA '��rkE� I; i a , fkrAIIEL
6. Engage the Posi-Loc on the�'alling panel�at,the
stagger end to lock it to the wa)l pall
7. Posi-Loc the wall pa'nelsto9ether'aC} rn (;�
}ttt����r,,,jjj
8. Engage all remaining Posi-Lp ,or e rhii!< g panel ; ' ;' / 0� �t I�Lsli aoc
to lock it to the waft panels. fll, f t !1'
.r .l LE
9. Repeat this proces throughputlth'e�t stl�y�dh ontl( li jll
all of the ceiling panels are installedLj 1 iI
r I R 4AESMulti-Compartment Structures t TMAKEThe procedure for multi-compart Pit str cF rs tiels
same as the rocedure�Ifor sin I om atf �. ' I:r.•' }, ' f j' hoc
structures, except that HOLE
oiling coHtStuct{ [ ►, I; �ei � :,�,1 , I' i; I ,
over the partition wall.Add ceiliri� panelslrn
directions from the first er t ,,anels, 10,s
each direction as panels are added ' ; ! 1 I ' f11 (�it r If i d 4
Finishing Work ' i � �I�' 11 �1 �, it'i. KS1059
t �,I t se Av'oid� h r 'r 'Pa'n
DOOR THRESHOLD INSTALLATION Ar t Mak el'Penetrations 1, i' t ? �
Refer to the Special Installation Instruction S11 et
fl q t
enclosed with your installation materials r ji Mf mation ,' �JII. I fil i Caution
on your specific installation. �`t1 ;' p' Cent enetr 1� n rtna oil made On indoor
p I,t ,, ,9 P I y Y
THERMOMETER BULB INSTALLATION 'I' ti 1 !Iwa�l+�n Qo rtAake cetliq penetrJtions on
F; s; 'hut obr'w lk iI !I W.Ater di m:' from rain in the
A coiled length of lead wire with a thermometer bulb is I
BndJor,t �de a ceilln ' 'nel may result.
located on the inside of'the door fj6me panel. Uncoil,t�e l
wire. Using the plastic clip and scrf`w provided fasten I1;}
the bulb to a wall panel located way'f�o , hY In i Per)et` on; to th s kin:
t ` door ry 1
frame panel, at 42"abobe the flo r. trsp t xa t loca ro pd size of`the hole
P 11r It ' r! pq
41 ', I f 'Y ,r I , .N;11 �t 4 h �� (�'•
I,.. .,,y,.. f
Irn ort loc2' S(�n a d then the outside and
P . D i� ,� nslde of:he';
Do not locate the thermomettrrl bulb , ; ;}he door tl ,,,
frame panel. The thetmometer- ill d. pr' a: false 1 Use a'dri, to ke the en tration if a drill bit of the
..
reading due to the heater wires in the dQbr``.jamb ! ' cgrrect size i vailable. Fp as too large to drill,
and warm air entering the wal�i;in whe` the r oor is rise metabshe rs to'cut the' F I skin.
y 9�
opened. ,
4. Alter making penetratro�r�ry refully remove any
insulation 4' Jhehole. i'`` 7+q
��}ill
i f !ftI' M
t
":t�tt�(( w t ' ti i R h
It
2-1
alrC'Numbel324 2/08
,� i{�i '� �I 'l �� I� � is �l. f 1: .,�'• f-.
• Section 2 r ,! nq
,1 ' ;', Installation Instructions
r
`�yl ,i ,� '� It�
5. Run:the lines)throng}!.the h�le I ' fpp(y to the door frame panel as
hgrinect the p per,su'
6. Seat,'the penetration Vpith thelseaC t provided 9n the tsho in the vJ L. diagram on the next page.
hardware t3ok.
f ,.
i i '0 Caution
�., Q' .Caution bo not leave the heater wire power on when the
Be sufe to se I all panel per>etrations' completer. refrigeratiomsystem i5 not running. Excessive heat
Operational 'pnpblems and damage to the walk,-in ; build-up will damagef the heater wire and door
may result ` ' asket.
i gamoge'bf this)ype is':not,covered by the warrant
�.i�' � Y•
Electrical Cp,hnections for DOQr(S) '
a, l
Make the elecli'al connections for the door area near
the light base or�the inside:of thq dgor frame panel(s). r
Kolpak r com ds using)a fun rho ox ated next to
the light •ase, shown jn the d }avIw.
'ki�,
Si'i " 1 i 71�if-r �• I J! t�ri
_7' ( •.II �1 I I ''t I i + )CAL
SFAL-0OFF
i§ k, I.�1111 f i ,,� tTTSNG
.., � EJCTFJt1tlR OF I i'r ' {i
wAL�laa cr i { W ali•i
i
I 17 H �(
0 VI
CAULKING SIDE VIEW
}t ; wwL,nArreG' Irl t. ee+uH'a vAppx_� \\\
l� ! ' f Ir �1 I•I b `IMPORTANT:CE]UNG
I tl a PENETRATION FOR W4000R
' if + I rl. 9 �1[§' 'j-•t n
%NSTALLATKMS ONLY
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CW
tom' I a W 41
Ueox 11, !i 1 h'.'
I try
QT11Elt8) ! l { +'ALTERNATE 4 r l�.t ? 1 , I`.• ',
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SASE
BYJ ALTERNATE
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LOCATION OF
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ltfs' Ty p cal,�)ectncal Connectio at; D PA
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Part Number 11 2/ �1 �I I f J t', r i 2-11
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Installation Instruct) ns " ' ! III {�� a -SISection 2 '
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I i ,
YELL
1 J t >� VAPOR P OOF
pp,4ItY
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TRA7'tSfORY at !
,
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OUT
PAACX
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Kill
it � I' S
DIGITAL ''!IJi II ' I
THERM(AdMIiI R SSMTGH PILgT ,I,
IOOtm1 �
L r 'ft" ►1�ATED ..I tff�� •'.
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PRoea0 } y,�r;; `i �I �:' KS1061
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a �YI..a; l rl ir�tt l�.. � 1.7•' 1.a Tyl f t. ?4. •'�,Ij��' ! • 'Jl � 1 •� i �d, s') •�e .J�
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f' ! ! 't� �rkl P; > ► ;i :� l�l�'. I ! ,I, �'{r , 1�. 1' ;.;' Ir 'tallation Instructions
�,•
1.4
# Install 'on.C�'eckli
plete thes egks r'efore eralt wal�i ' for {'I '' `3 q C,aUtion
l
t rst time t + n
Plu a ehe mark each b s; ou t;!I of;leavir ter,wire power on when the
co, plete each'i sk ll A ,', I' `' '
' eE gerattont ; ni no running. Excessive heat
;bu -up wl
et. Dral the heater wire and door
l Ilof I s t r {t F �' ype is not covered by the
Verify th t all P6'0-Locs 4re fdity engaged`ari'd "N `anty.
that all g sket joints are:ight, j a I 1 ► ;
Be sure that all plug buttQs ar'e installed in the
r I Make slue flie If-closing door operates
Posi L holes. correctl
iJl I' 1 11 oI f p' �)Rit
rate correctly, check whether door does
'1lmpoobint J �I' th'�'i 'mb and do r ar. i;plumb using a spirit level. If the
tal plug b, f�, ns�r used o6,the Oosi-Loc acce !I do his not level, dos ' ,the PosLLocs around the door
h es in theFt�or par[els. PIa'sfldplug button• a`r Ill fra pane�,4'djus4 t It until it is plumb, and
6. PI` +< I
d on all her P �,Loc access holes. rel the Pt>sj-t!`, s•,',��Ihe'door:is level and still does
--T--' nQti Aerate coir ly e"P,asi-S6al'Door Closure"on
1 I y
'3-2)• ' ;+
'"I'ir`I'V',
Verify ter' .al �nd
el pentad have bee I,
l' 1 r, Iw Verif a ' { aski4f around the door
I' sealed, "p5yy+; that II flit} 1 `tighten P`•; I jamjrt +; J bropelly-
,1�.
r � r h Ir ., tt
+ 1Jt: �' 4 , ; 1 a Make s�iir yth
r ,l Makel 43 ttllhiater wire arbtlbd the d4gr1,1 i' ! I ''�; t4�ermometer bulb has been
{. ,:. �I , securl tq th n�'Sid�,vuall of 4�e walk-in.
jamb �eratin .Feel the metal surface Orr e
-11 oor to.see,if it is vyprrr7 , a
Ytit
l i'• !O t) it yb 'I
3 Ir �tcl +i1 �t 1I: I,i 4flti �it rF s' .
I' I? l • T J!.' F ,'t:
1
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OF
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.� ;�.' .. tl,�, rr, ,.111.111 r1.1.!�t� �,,����' ' ?� � �;Y,� �I� �•1 rdI �. ����P� �,
J I }
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ll '. ,. + ,ilv�41i I � l�1 .. �1�.-{g ! •d��r IIJ' I 'I!Y`; �I 1,9 I�l.i; r1 ,y
!)�(i�Qµj �-�;ip ,+.t.I�;IrI� ' ��;�,l�Itl �! ,� •fi�jr��, I !ti► � 1�J,1' � I:;.t1 ; q1 �.,�;s 11 -
r•:7., 'a'�° � t ,. 1','{ ! �,'�� lit{r r, �Jrj,,pp. I I L. 7 1 It.i _ �`, I_-�I)�,t�:
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it
fit
1 � I r`r• i aQ'r ,1:i. ,,{J �1.: 'l,�{: A {i.f, , •�I' C� � If
I 1 :�,�t' t�1 j.�� i' pl� �t``r if. ( ; 'll 'l,) I !•Q: li 1I•'� I I f1: '
Pa' 1 Umber l,t L a ', i' , ; j '. !� •" ! IIr ft 1'' 2-13
i 'r' .I ,!
I � �I 1 a��,J'yII,I�; 'tjar�t', I it�y 4 1 J5 , �f?r i I r` ,ti I .� ;r� , •I
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�'�' r.,,� 4 ��;�,,,1 I�lt hki;`a j ill•;. �� ,I{ �i�ll�::l� :�.{, J`� :!! ; •,� ,��f' , '
r qq
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qq I A
i< •
Installation Instructions �` i' E 'I - Section 2
5 4�� tl: ErIF. -
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S.IN
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, I 111 4 �.1 I� t �-. {IS ��•I' ' ', 1: e��}'�,f ryl�. ?L%' ' •1 ji�,l� c Y"�I�f,
1 4;N ,
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I I IS PAC, T h TONAL FT T t
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t
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it
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30
Component Identification ( I
I ,
' r
Ceiling Panels
Corner Panels
i
i`�' +y 'i u(r i�'y� it.il' I' ��I !i°� , It •'�f Ir 1_• 4J � ��ri, l �'�
Posi-Seal
,Door Closure
Door Hinge
1 p I
L >Sr �19 171 y �
'SIC peels r• I ;Fji �,r I r rr t r r
�,4 l��r ,'i , y`., , it Ili 1�'�r r� � II 1 �;�1} a ,i n I' tI .:�• �,�' '(.
Door
i
t-, }' 1 t� i� I Ir �G ���.��•� �'; .�.11t1- i ',s,l; ``�' � 1: , ,
t(�
!��' �� 'r,l �+t� +��I � �+�i�� o,r yr. 1,>, ��� ,�' ; •
1 1 , e 1
�yf
'•' ti `;.',� a ,_` f�;+{!'. II! , ill,. r I' a �I,t rr ;, `,• '� i�1 I
Irv,
,} 4 ,. 1' ,I i.l. �� F I�` !►I rl `i t � '1' ( a.� } �t
`
It �I ql'r ! t ! , ..i.!� ,i. y" l .,r,)t'�i •.J
' e, 1"91
t
d,iM� e � 1
A�L t +' ' i f Ili . i Y li p
�1
i' L k! 4 If" Ir I't7.;rl • ! t
.j'i Ir 1,� '!i I ,.IIIC ail �i I.j4! r• ( 1 °dill
���• t!� yi��.t�t1j V �I ' � �!�f� �� ( !��. �'� ` !� '�i ,�,���. r,, itrj .I�',M f�l 'i ' . 'I. ,:
tl }4rrU
3-1
r tl
� 'I �� 11l .'e,1f +••1l��I �;� ,� ,:. ) � �lll 1'� � �,I 1 ,. ` r �£I ', Id�. j�, .
j
' .I.t5ri''!� �'{�1}�,�u��ll1'l. ��lll.'i �' j'i� t �' ,� o„' trl II 'y!•� I {,',, 1 I ��'! •
.��1 i '1(.i ��. i 1 4l ,Ii11 i11411�SJ: 111 :J
' 1 i y ;fir� I( I �N }i. , i � i ('• ;t I � �'�Ir'��y ;'� ',, r I
t;� r(. 11 ` J tt , 1 �qr. �� t `f t.� ''��r►' f �•,; t I +��+I IT iI- x�7 +��Ifi� •',� EPry I �` ,
4 A j p !.
i(t 1!�1�� .II .tt� hl!!i3.rjli'LG.r�. �rl,k'11111 .1-IIt1-;��'
L
Operation
.Section 3
,t rIf li', li' F J, •' � 'I,. I �i i r.
QI R OMETE ' EST�1�AN�i
A
.E I 1
Operational Checks and �� trpents � R M ,1, ,
'..RET. JgRAJpN l' I 1
F ill,. I:t �r I. n F' }
POST-SEAL DOOR CLOSUF�E � t ,I� � , I. I' „ r , „" i
F I fir , r .If yc' �SIt#s�ect.;s��sat the d. I thelSrroometerJ4,,not displaying
The Posi-Seal door glosure is a s{lt!rt 'loaded fryd u;�c ! � � � r �
f i i ., •an, ccu ate alk !r! torA eratur „perfok n..this test:
device which ensures:a'firmly cfoe1 oor,;at all ti
No lubrication is requ`red The cl`,, h' i been +,y o ''' ' i 1��fj r1`Ipve tho thermo�neter,�}obe fr the clip.
.1 I j I�' I' I h h.'f 1!' i' I t k}i !+
mounted and adjusted at the''fa f,�been ,''y!�FI',� 2�I 1a, the m olutia�i 1'r nd ice(slush)
adjusted so the rubber roller us sj id rotafi. j I 1'
j 1 'II be E4�e minutes
slightly as it passes the top�of th ,tin the d fir Is ilw hI ;'`t ;, II
I, 3 heck th 'er�iperare redlpgl ft, huld read
closing. Ili FI � i w IE il,, x.�ctly 32`F` #�
t Apiat itherro��.' ter,lils tPj� 3t s fol oyv the
j ,,I;prq be p ,zF. rec fibrate��t I t
t !re,! 1 b , rn
F aCI:ij,the Irpom' r pr initjl ,slush solution.
I ,M, e f i asli d cov ring�ftie face of the
II' t ' r pmp tth small' Land r s~rewdfiver.
tl } Jft I I
i IA IP. �. � 'pI'y � i'f ,,.II ill{ ! , _.,.
tF, 1 I }�I ,I(+ :1 3 the I�S�C�r In_ ace tM�il�inS�rtiflg th4 head of
., tt I dardl r w`,r3 er in�c the adt . fjnenislot.
r
1 ( v, • Ire 1 I i 4 '!� I t1 Ir `
000Rll 4 rJurm the jr� tment,screv�clocklrvsst11ttq lower the
,
•' t, tl ) t ' ;���, 't I t erat ett,�ading or c'q r6teracfczcf�wisWto raise
Ni �i }�'j r�Ni 11h P r t fg reoding
l �
s I�
5-,AR� ase tl l.oin14"t,
nd Chick the Tperature
I r 1�
a dFng li'i!fs r at S� null �g etnp tp ure reading is
DOOR r'�' P �F i' 'f f tl t' ! l
FRAME � � + I•_ 'r !1, � 1 1,•.jY '. ! ,i ,i,j� .,
7k ' ��th jpl� 411c Ild. n they face'of tih .thermometer.
l�; , rta� �j�, I. �I •n it' {,}t
i V+ ' 8� I the ter r b srr ih tainer clip.
1 I li., li j�Y q P �
AS PNECE-1
MARY Olt,'
')If'II 1. hj!t�l li ;l I I�C '
ADD WASHEM MERE , •` ,' II I ip 'II' ' t! 9 i , •' , ,
'I t, Iigat�l 14�i1 1) i ` '�t.� ' � ��Nr'{-
�iJ. r 't: ,! t t• �.
'! 1 f (fit rj v'lyyN�I lj rill I�I !!! i ti „ , , 'rilJ1@
qqq }�
i
,I y I A eOLtJfFON DF
` , ' ' I It ;fIYIATEN AND ICE
Proper Door Clos,ur�Adju�stmit 1 'y
Adjustment of the hook posit4on rriay'b i c' meWhec } ,{j ! +'l • t 1, �`�`
Add washers to the upper,fastener s, t 'low n tl� ��r ;!� !'?W
hook, or add washers to the lowerfas n r`Is rews 10 {r
raise the hook. fill
} E 2• I
jtr l • IIP/i' '� It: I � ;) IIj �t v'..1 rt ! 'E 1
{d{d y t j ;tli9q `i, I{I�•111,1 � f '' ' ` :I tit KSIOU
Rec1Iq t he D�;af:Ther b` eter
_I'i�'
�, j1�0111
I,,
I j , ill ila II t II�,I I i , fl� rl, 4J���1�1� I ' Ir rb{�1 I i,. � � t 1!1 [�}•�I
. - � • ! '�11 11�}F -il 1 T� i.'l It 7a. 111,[�i h'ff '!! , til , !'lf1 f � 11 Ls�'!�� I ,!I'} K:{'
3-2Aber 1.1324 2/08
k 1 l S I 't � I. .,Ili I }1•I.j'i P- t 1 - tl
�
fS ! II• cq,I i7 I
I (I !i r ); I ' i;'.Y a J•iLil r
t i
Ir,! � 1, '•I
'Il.. �Ir } } I•t ;'{,t j .li l .I !,Istl o-:- + �,' II ,•,'' I, �t ij •yl :i
6ty ��'I• >>,i�qy�t `(',.'I': t`Illtyy. j [yy 1I,�{ff t 1 ..1,. f N ,i If
} I ;. +tl7l. h g1[1L Qt� � ,1 .-.Il� 0�•�,I!I ilk.III,
j`���
• ''� ,`I 1 {i It tt#ii ' r 1 '}Ay l. lqk
•I tl.it •'� 'I ',fl I, �y!!i �F
��}`I Ijt{' llu�� l r .,l•.i i.
�I� ' 1 li, .f� ,I,�.1'e>1•.I �� _rf , �I .N
i I'1� k {S4I 1 i' I` i 11 II ��a q�'i i"i 'TT�i � e f I � 't''�I ltt"'1 JJ I I t II 1 r•t I'S'I+ '
• Se IOrI'' .l1 !. 'i.J t.. � I ' +I}�.'I, I l,� _I t ' 1 il� ' i yv It i II i
Operation
i1�;', {• ,'bI ' t!. I it q It' i1s.f.1, 1 U
DIG TAL THERIVrOMTER TRANSFORMER
Th hermbmetdi '91 factory set and tested fo� I III Caution
ac acy. Should'it hl me necss ry t check fhe ;, , Care: muse
at tQ i I 4 �; I ercised in recalibrating
ac'e, acy or reca�ibra I)he the M8rn {_,Ar iiollow'thls , �� �r therrpometer sy i' .Itage torrent carrying ry g parts
ins Pction dlagra.ri d . lly I; ��I�t;�i ' ,j I I�j, fare e'(posed it
��, s•
D
QIGITA�,T MOM ' �I' I' i; 1GITAL
THERMOMETER
ALARM
ADJUS fG
S RE W' f 0
ADJUSTING
'RO70 scIREw t
, t i kt! Bfi 4'11
Powtr l I I r
11 i II L� d
' 1 i �( er
}� t 1T6t sonr
Itf '4 kit
If
St ,t 1{yl 1. I. D5
SI rr
t1 ,
S I 311 ' y 7' -
' k { !tl•�1'.`I lilt! -P !. { ill; l `
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Maintenance
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Hance
i Cleanin
•'q 9 DOOR HINGES:
!'. INTERIOR/EXTERIOR SURFACES ;. Check and tighten ail screws in the hinges, latch and
l' To clean the inte' r and exterior sur faces of the walk-in, + toot treadle.
use water with a4nild soap and a clean, soft cloth. To The door hinges are Ivbricated with petroleum jelly at the
remove fingerprints or other stains. hse'a mild,pon- factory. Relubricate thr•In,every two months.
abrasive cleanse,#such as"Bon Ami".
Wipe with the grin on satin-finished stainless steel
panels.
I CHECK AND
DOOR GASKETS i ` i DOOR " "
r• I ��-
Clean the door g skets on a regular basis Uef a
b; solution of,bakirip a and wa';. water,to wash 7
gasklets. Wipe tti m dr with ti j. `
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Inspect the gash"t around thepsid°er,oflthe door(a
frame on some Installation's riodicall 'Verlf tha °
)P Y,» Y' APPLY
gaskets are properly seated In;# eir fetain'ers.Alsq'; '! LueR�►nO,�
+ !I inspect fot wear and tear. If a gasket becorriel torn " ` I �
broken, r lacd fit imr�ediately•
Ins toil
t HEATER INIR�; i 1 ! ` 6�,I � } NO DooR
' 1 FRAME
} s Check the hea�l -wire:around each door opening1,
i s periodlcaVty. If ,�`U notice frost or,sweating,, contact a 4 ft r. t `
,ri dil.; p� , +Y 1 Ks1462
i 9 local service otractor to ven{•y that the'h`eater.'wire 1
1i
' } operating;cor R '�l ' ' •' ' T cal Door Hin
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rY PLUG B T
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plug.buttlip,
. Place any m1s'sln u b tto!s ,,,q, J g 'U, n
1 I Immediato�event moistur fC n nnt� e
Insulatio the panei;Ex° I nl"
i pro Idedhe h rdw reb `'• 4''IR
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EC DECLARATION OF COMFORMTIy
we hereby declare that our produces. .cc maca,nes and Mull,ple. re fri9endl.on equ,pmenl
comply "ill all the e$Stnl,ol requ,a cmenes of Ine I,sled CC - d,r e e.cl ir s.
MODLfocll_eer• FirapeCirl Dicfr—�h+for• U�
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MOnIfOwOL,lLe, Inc.
2110 S. 261n Sneer. P.O. Box 1720
MMIOWoc. WISCLrisrn 5422/-IM USA
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Continuing product improvements '
may necessitate change of t
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Part Number 11324 2/08
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