HomeMy WebLinkAboutCORYDON ST 31881 (4) CITY OF
LAI-C E LSII`I0 E BUILDING & SAFETY
DREAM EXTREME-,M
130 South Main Street
PERMIT
PERMIT NO : 09- 00000375 DATE : 5/28/09
JOB ADDRESS . . . . . 31881 CORYDON ST 150
DESCRIPTION OF WORK ALTER COMMERCIAL/INDUSTRIAL
OWNER CONTRACTOR
GASPARIAN TIGRAN OWNER
A . P . # . . . . . . 370- 050- 012 0 SQUARE FOOTAGE 0
OCCUPANCY . . . 91-RETAIL, DINING . OFFICE GARAGE SQ FT 0
CONSTRUCTION . TYPE V- NON RATED FIRE SPRNKLR
VALUATION 12 , 000 ZONE . M- 1
------------------------------------------- ---------------- ---------- ---
BUILDING PERMIT
QTY UNIT CHG ITEM CHARGE
BASE FEE 63 . 00
10 . 00 X 12 . 5000 VALUATION 125 . 00
---------------------------------------------------------------------- ---
FEE SUMMARY CHARGES PAID DUE
PERMIT FEES
BUILDING PERMIT 188 . 00 . 00 188 . 00
OTHER FEES
PROF . DEV . FEE 1 TRADE 5 . 00 00 5 . 00
PLAN RETENTION FEE 5 . 20 . 00 5 . 20
GREEN BUILDING FEE 1 1 . 00 . 00 1 . 00
PLAN CHECK FEES 141 . 00 . 00 141 . 00
TOTAL 340 . 20 . 00 340 . 20
SPECIAL N_0_T_E_S & CONDITIONS
INSTALL 2 NEW LIFTS FOR TRANSMISSION
SHOP
0',er: COUNTER2 Type: DF Dr.wer: l
Date: 5/20/09 28 Receipt no: 7072
2009 375
EP WILDING PERM 1 $340.20
r1l rurry
Total tendered $340.20
Total payment $340.20
City of Lake Elsinore Please read and initial
Building Safety Division 1.1 am Licensed under the provisions of Business and professional Code Section 7000;:t seq,and
my license is in full force.
Post in conspicuous place _Y�_2.1,as owner of the property,or my employees w/wages as their sole compensation will do the work
on the job and the structure is not intended or offered for sale.
3.Las owner of the property,am exclusively contracting with licensed contractors to construct the
You must furnish PERMIT NUMBER and the project.
JOB ADDRESS for each respective inspection: 4.1 have a certificate of consent to selfinsure or a certificate of Workers Compensation Insurance
Approved plans must be on job or a certified copy thereof.
at all tittles: _VS5.1 shall not employ any person in any manner so as to become subject to Workers Compensation
Laws in the performance of the work for which this permit is issued.
Note:If you should become subject to Workers Compensation after making this certification,
Code Approvals Date Inspector you must forthwith comply with such provisions or this permit shall be deemed revoked.
ELOI Temporary Electric Service
PLO Soil Pipe Underground
EL02 Electric Conduit Underground
BPO1 Footings
BP02 Steel Reinforcement
BP03 Grout
BP04 Slab Grade
PLO I Underground Water Pipe
SSOI I Rough Septic System
SWO1 On Site Sewer
BP05 Floor Joists
BP06 Floor Sheathing
BP07 Roof Framing
BYO$ Roof Sheathing
BP09 Shear Wall&Pre-Lath
PL03 Rough Plumbing
EL03 Rough Electric Conduit
EL04 Rough Electric Wiring
131-05 Rough Electric/ T-Bar
MEO 1 Rough Mechanical
ME02 Ducts,Ventilating
1L04 Rough Gas Pipe/Test
PL02 Roof Drains
BP10 lFraming&Flashing
BP12 I insulation
BP 13 Drywall Nailing
BPI i Lathing&Siding
PL99 Final Plumbing
EL99 Final Electrical
ME99 IFinal Mechanical
BP99 lFinal Building
Code Pool&Spa Approvals Date Inspector OTHER DIVISION RELEASES
Deputy Inspector Department Approval required prior to the
POO1 Pool Steel Rein./Forms building being released by the City
POO I Pool Plumbing/Pressure Test
P003 Pre-Gunite Approval Date Inspector
EL06 Rough Pool Electric Planning
Sub List Approval Landscape
P004 Pool Fencing/Gales/Alarms Finance
P005 Pre-Plaster Approval Engineering
P009 Final Pool/Spa
Ca I T Y O F
LADE L S I T` 0 P,-
D REAM EXT R.E M E rM 130 South Main Street
ATE
APPLICATION FOR APPLICATION NO.
BUILDING PERMIT D CATION RECEIVED
AH9 BY
DATE
VALUATION CALCULATIONS
rTT )
15t FLOOR _A,vr�F �I iV �� 150 L-•6 A q25
TRACT B K)PA LOT/PAR EL L
2ndFLOOR _4 SF
NAME r
3rd FLOOR SF 0 J
W MAILING
GARAGE SF N ADDRES
E
STORAGE SF R
I hereby affirm that I am licensed under provisions of chapter 9(commencing
DECK&BALCONIES SF with section 7000)of division 3 of the business and professions code,and
C my license is in full force and effect.
OTHER: SF O LICENSE# CITY BUSINESS
f ,ern r� N AND CLASS TAX#
NAME
VALUATION: R
A MAILING
C ADDRESS
FEES T CITY STATE/ZIP PHONE
0
BUILDING PERMIT $ R CONTRACTOR'S SI NATURE 0119 i
PLAN CHECK NAME LI ENSE#
A
PLAN REVIEW R L N
C ADDRESS
SEISMIC H CITY 3 1 A]EIZIP
PLAN RETENTION []NEW OCC GRP./ CONST.
[]ADDITION DIVISION: TYPE:
❑ALTERATION NUMBER OF NUMBER OF
OTHER STORIES: BEDROOMS:
SINGLE FAMILY ZONE:
[]APARTMENTS
certify that I have read this application and state that the ❑CONDOMINIUME HAZARD YES
above information is correct. I agree to comply with all city TOWN HOMES AREA? NO
and county ordinances and state laws relating to building p COMMERCIAL SPRINKLERS YES
construction,and hereby authorize representatives of this ❑INDUSTRIAL REQUIRED 7 NO
city to enter upon the above-mentioned property for insp- p REPAIR PROPOSED USE OF BLDG:
tion
jAdol -g FtFk
Signature of A� ant or Agent Date --)P'-''N 5 N&i S S Ilol v S
Agent for contractor owner
Agents Name
Agents Address
........ v.y ........ ....p
STR E A M L1 NE rRA W-5 M ASS ) �
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TABLE OF CONTENTS
Contents Page No.
Warranty/Serial Number information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Definitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner's Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . I . . . . . . . . . . . . . . . .3
BeforeYou Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installer/Operator Agreement/ Protective Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety/Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ToolsRequired. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Step1 /Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Concrete Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly View/Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 3/Column Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Step 4/Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Floorplan / Specifications /Power Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Step 5 / Installing Powerside Column . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 6 / Installing Offside Column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 7 / Mounting The Top Trough Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Step 8/Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
Step 10/ Installing Hydraulic Lines . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . I . . . . . . . . . . . . . . . . . . . . .18
Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Step 13/ Installing Power Unit Hose Assy. and Powerside Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-22
Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - .23
Step 15/Hydraulic Power Unit Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .24-27
Step 16/Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Post Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Step 17/Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Step18Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Optional Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-30
Step 19/Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-37
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-41
Maintenance Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-43
InstallationForm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
PartNumber Lists . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-54
4
INSTALLER 1 OPERATOR
PLEASE READ AND FULLY ADANGERJ
UNDERSTAND.
BY PROCEEDING YOU AGREE TO
THE FOLLOWING. Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or death
♦ I have visually inspected the site where the lift is to to operator or bystander or damage to property.�±
be installed and verified the concrete to be in good condi-
tion and free of cracks or other defects. I understand that
installing a lift on cracked or defective concrete could
cause lift failure resulting in personal injury or death. Please read entire manual prior to installation.
♦ I understand that a level floor is required for proper Do not operate this machine until you read and
understand all the dangers, warnings and cautions
installation and level lifting. in this manual. For additional copies
♦ I understand that I am responsible if my Floor is of or further information, contact:
questionable slope and that I will be responsible for all
charges related to pouring a new level concrete slab if BendPak Inc. / Ranger Products
required and any charges. 1645 Lemonwood Dr.
♦ 1 understand that the lifts are supplied with concrete Santa Paula, CA. 93060
fasteners meeting the criteria of the American National 1-805-933-9970
Standard "Automotive Lifts - Safety Requirements www.bendpak.com
for Construction, Testing, and Validation" ANSI/ALI
ALCM-1998, and that I will be responsible for all charges INSTALLER 1 OPERATOR
related to any special regional structural and/or seismic
anchoring requirements specified by any other agencies PROTECTIVE EQUIPMENT
and/or codes such as the Uniform Building Code (UBC)
and/or International Building Code (IBC). Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
♦ I will assume full responsibility for the concrete floor clothing during any installation and/or service activity. ;
and condition thereof, now or later, where the above Shop aprons or shop coats may also be worn, however
equipment model(s) are to be installed. Failure to follow loose fitting clothing should be avoided. Tight fitting leath-
danger, warning, and caution instructions may lead to er gloves are recommended to protect technician hands
serious personal injury or death to operator or bystander when handling parts. Sturdy leather work shoes with steel i
or damage to property,
toes and oil resistant soles should be used by all service
♦ 1 understand that Bendpak lifts are designed to be personnel to help prevent injury during typical installation
installed in indoor locations only. Failure to follow instal- and operation activities.
lation instructions may lead to serious personal injury or Eye protection is essential during installation and opera-
death to operator or bystander or damage to property or tion activities. Safety glasses with side shields, goggles,
lift. or face shields are acceptable. Back belts
provide support during lifting activities and
are also helpful in providing worker protec-
tion. Consideration should also be given is
to the use of hearing protection if service
activity is performed in an enclosed area, or if noise levels
are high.
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH-IF NOT FOLLOWED
COULD ENDANGER,THE.PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS
AND CAN,CAUSE PERSONAL INJURY OR.DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN'
THIS MANUAL.BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
5
INTRODUCTION
1. Carefully remove the crating and packing materi- 2.Check the voltage, phase and proper amperage require-
als. CAUTIONI Be careful when cutting steel banding ments for the motor shown on the motor plate. Wiring
material as items may become loose and fall causing should be performed by a certified electrician only.
personal harm or injury.
IMPORTANT SAFETY INSTRUCTIONS
Read these safety instructions entirely.!
IMPORTANT NOTICE
Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never
attempt to lift components without proper lifting tools such as forklift or cranes.
Stay clear of any moving parts that can fall and cause injury.
1. READ AND UNDERSTAND all safety warning proce- 12. GUARD AGAINST ELECTRIC SHOCK. This lift must
dures before operating lift. be grounded while in use to protect the
operator from electric shock. Never connect
the green power cord wire to a live terminal.
2. KEEP HANDS AND FEET CLEAR. Remove hands and This is for ground only.
feet from any moving parts. Keep feet clear of lift when rg
lowering.Avoid pinch points.
13. DANGER! The power unit used on this lift contains high
3. KEEP WORK AREA CLEAN. Cluttered work areas voltage. Disconnect power at the receptacle
invite injuries. before performing any electrical repairs.
Secure plug so that it cannot be ;
accidentally plugged in during service. i
4. Consider worts area environment. Do not expose
equipment to rain. DO NOT use in damp or wet locations.
Keep area well lighted.
14. WARNINGI RISK OF EXPLOSION. This equipment
has internal arcing or sparking parts which
5. ONLY TRAINED OPERATORS should operate this lift. should not be exposed to flammable vapors.
All non-trained personnel should be kept away from work This machine should not be located in a ;
area. Never let non-trained personnel come in contact with, recessed area or below Floor level.
or operate lift.
6. USE LIFT CORRECTLY. Use lift in the proper manner. 15. MAINTAIN WITH CARE. Keep lift clean for better and
Never use lifting adapters other than what is approved by the safer performance. Follow manual for proper lubrication
manufacturer. and maintenance instructions. Keep control handles and/or
buttons dry, clean and free from grease and oil.
7. DO NOT override self-closing lit controls.
16. STAY ALERT.Watch what you are doing. Use common
sense. Be aware.
8. REMAIN CLEAR of lift when raising or lowering vehicle.
17. CHECK FOR DAMAGED PARTS. Check for alignment
9. CLEAR AREA if vehicle is in danger of falling. of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken
or damaged.
10. ALWAYS INSURE that the safeties are engaged before
any attempt is made to work on or near vehicle. y
18. NEVER remove safety related components from the lift.
Do not use lift if safety related components are damaged
11. DRESS PROPERLY. Non-skid steel-toe footwear is or missing.
recommended when operating lift.
6
TOOLS REQUIRED
♦ Rotary Hammer Drill or Similar ♦ Large Crescent Wrench
♦ 3/4' Masonry Bit ♦ Large Pipe Wrench
♦ Hammer ♦ Crow Bar
♦ 4 Foot Level ♦ Chalk Line
♦ Open-End Wrench Set: 7/16" - 1-1/8" ♦ Medium Flat Screwdriver
♦ Socket And Ratchet Set: 7/16" - 1-1/8" ♦ Tape Measure: 25 Foot Minimum
♦ Hex-Key/Allen Wrench Set ♦ Needle Nose Pliers
IMPORTANT
These instructions must be followed to insure proper installation and operation of your lift. Failure
to comply • -sult in serious bodily harm an• void product
Manufacturer will assume no liability for • or damage of • expressed or • '• resulting
from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.
STEP 1 A level floor is suggested for proper use and
( Selecting Site installation and level lifting. If a floor is of questionable
Before installing your new lift, check the following. slope, consider a survey of the site and/or the possibility
of pouring a new level concrete slab.
1. LIFT LOCATION: Always use architects plans when
available. Check layout dimension against floorpfan ADANGER
requirements making sure that adequate space if
available.
♦ DO NOT install or use this lift on any asphalt surface
or any surface other than coLncre :
2. OVERHEAD OBSTRUCTIONS: The area where the
lift will be located should be free of overhead obstruc- ♦ DO NOT install or use this lamstions such as heaters, building supports, electrical lines or on cracked or defective c � �w�etc.
♦ DO NOT install or use this l ted
3. DEFECTIVE FLOOR: Visually inspect the site where floor without first consulting building architect.
the lift is to be installed and check for cracked or defec- ♦ DO NOT install or use this lift outdoors.
tive concrete.
CAUTION CONCRETE SPECIFICATIONS
4. OPERATING TEMPERATURE. Operate lift only LIFT MODEL CONCRETE REQUIREMENTS
between temperatures of 41' -104' F.
10,0 dels� 4" Min. 7 s/3 000 PSI
12,000 Lb Modell Min. Thickness/ 3,000 PSI
5. Lift is designed for INDOOR INSTALLATION ONLY. , _f�vl—lodels 6' Min-Thickness/3,000 PSI
18,000 Lb Models 8" Min. Thickness/3,000 PSI
STEP 2
( Floor Requirements ) A DANGER
A WARNING
This lift must be installed on a solid level concrete All
floor with no more than 3-degrees of slope. Failure . . to the minimum requirements . above.
to do so could cause personal injury or death. New concrete must be adequately cured by
28.days minimum.
7
ADANGER_J
When removing the lift from shipping angles pay close attention as the posts
can slide and can cause injury. Prior to removing the bolts make sure the
posts are held securely by a fork lift or some other heavy lifting devise.
PARTS INVENTORY
Be sure to take a complete inventory of parts prior to beginning installation.
`Description Qty
Top Trough Assembly with Trip Stop and Equalizer Pulleys Installed 1
Front Arm Assembly 2
Rear Arm Assembly 2
Offside Column with Lift Head Assembly 1
Powerside Column with Lift Head Assembly 1
Hydraulic Cylinder 2
Parts BOX (Padung List Endosed) 1
Parts Bag (Packed in Part Box) 1
Hydraulic Power Unit 1
Top Trough
Assembly
Power Side
Column Assembly
Offside Column
Assembly
{i Hydraulic
Power Unit
Lift Head
Assembly
_ Front and Rear
xPR-zoc shown Arm Assemblies
8
STEP 3 Fig 3.3
( Column Preparation ) Note: On Asymmetric models,
COMPLETE THE FOLLOWING Short Cable goes here.
PRIOR STANDING UP COLUMNS.
1. Slide carriage up Column to aid in Pulley removal and ".
Equalizer Cable routing. (See Fig 3.1)
Fig 3.1 Note: On Asymmetric odels,
Long Cable goes here.
'' 3. Feed threaded end of Cable up through carriage. Leave
Slide the Carriage excess cable resting on top of carriage until further steps are
up the Column. r uired. See Fiq I and 3.6
Note:This ble goes p
and ass
cro
Cable threaded end b opposite
Is from opposite Carriage.
Side of lift. (Short Cable
(Long Cable
n AC Models.)
a,r £� on AC Models)
I �
' Threaded
2. Remove Equalizer Cable Pulley. Route the plug end I Equalizer
of each Equalizer Cable around the bottom Pulley and pffgide Cable end
lock into Bottom Plate of Carriage. (Fig. 3.2) Column through Note
in top
1. of carriage.
Nate:Post metre uaraJ't for sta ig Fig 3.4
R
Lode button end or Threaded end of cable
cable into bottom goes up though carriage
plate of carnage. tovratda top trough 4. Install the Cylinder Fittings in Cylinder Ports. Pay atten-
tion when installing the Cylinders in step three to ensure that
1, each Fitting points towards the entrance side of lift.
` y (See Fig 3.5)
Fig 3.5
iy �4e i, E
Note` position
T of hose {:a
� retaining rings
►Joto:Cmrtapa srrf oast watt aro.
nwao„ro:aarity.::,. F ig 3.2
(NOTE: Symmetrical models both Cables are same length.
Entry �{
Asymmetric models have two different length Cables.) Side to
(See Fig. 3.3) - 0.. -} -~
Pos Ion cylinder so that
Nate:Column well fittingpoints toward en
rove for clarity. on AC and ACX Models
9
Reminder: on AC Models rotate Cylinder so the
Hydraulic Ftiting points as indicated in Fig 3.5. ACAUTI
ON
6. Route both Hoses in their respective Columns PRIOR
to raising Columns to their vertical position. When routing
the Hydraulic Hose through the Columns, make sure to CAUTION !
route through the Retaining Clips welded inside eachrouteHydraulicthrough
Column. Make sure that the Hose is clear of any moving retaining clips weldedinside
parts. It may be necessary to tie Hose clear of obstruc-
tions by using nylon tie straps or wire. Refer to Step 10.
EQUALIZER CABLE ROUTING
Fig 3.6
Short
Cable
(AC Models)
ci
�— — Threaded
End
Button
End i
NOTE:
"C" models: both Equalizer Cables are the same length.
Top Trough Pulley ARE NOT staggered.
"AC" models: have one short and one long Equalizer Cable.
Top Trough Pulleys ARE staggered.
10
STEP 4 4. After the Post locations are properly marked, use a
( Site Layout ) chalk or crayon to make an outline of the Posts on the floor
at each location using the Post Base Plates as a template.
1. Determine which side will be the approach side. (See Fig 4.1)
2. Now determine where the Power Unit will be located. 5. Double check all dimensions and make sure that the
The POWERSIDE column has the power-unit mounting layout is perfectly square.
bracket attached to the side.
3. Once a location is determined, use a carpenters chalk
line to layout a grid for the Post locations_ Keep all dimen-
sions and squareness within 1/8"or malfunctioning of the lift
can occur. (See page 11.)
Use the edge of the base plates
to line up post on C Models.
a o t o 0
o Chalk\Line 0
0 � � � o
�'""�I o
C0 0 0 0
Use the notched cut-outs to line
up base plates on AC Models.
a a
0 0
0 0
0
0 0
Chalk Line
a Fig 4.1.
11
FLOORPLAN
A
o _
Y
t
Optional Foot Ouards shown.
M'o�"`d' el , A Nn Ca ac.if
vad Rum
XPR-10C 3353 mm / 132" 10,000 LBS
XPR-10CX 3683 mm / 145" 10,000 LBS
XPR-12C 3937 mm / 155" 12,000 LBS
XPR-15C 3937 mm / 155" 15,000 LBS
XPR-18C 3937 mm / 155" 18,000 LBS
A
Power
Unit
Optional Foot Guards shown.
Mode[ A CapacityOMO
XPR-10AC 3354 mm / 132" 10,000 LBS
XPR-10ACX 3684 mm / 145" 10,000 LBS
12
STEP 5
( Installing The POWERSIDE Column }
1. Before proceeding, double the check measurements
and make certain that the bases of each Column are
aligned with the chalk line.
2. Using the base plate on the POWERSIDE column as a A `-
guide,drill each anchor hole in the concrete(approximately _
4-1/2" deep for 10K models and 6" deep for 12K and 15K
models ) using a rotary hammer drill and 3/4" concrete drill-
bit. To assure full holding power, do not ream the hole or Fig 5.3
allow the drill to wobble. (See Fig. 5.1)
Fig 5.1
NOTE:
Drill Hales In Concrete To ease installationof '• Trough, it helpstokeep
As Follows the anchor bolts loose on • - of • the
MAKE SURE TO USE
•• Trough is mounted-
CORRECT SIZE DRILL-BIT
AS PER CONCRETE
BOLT REQUIREMENTS �'��`t "
4-1/2' Deep/ 7K- 1OK Models {<� � "a'
:t>� fi. With the shims and anchor bolts in lace, tighten b
6' Deep/ 12K- 18K Models ••'+►: =w: P g y
securing the nut to the base then turning 2-3 full turns
clockwise. DO NOT use an impact wrench for this
�`• K procedure. (See Fig. 5.4)
3. After drilling, remove dust thoroughly from each hole Tighten Nut
making certain that the Column remains aligned with the 2_3 Turns.
chalk line. Do Not UseImpact Wrench!
4. Assemble the washers and nuts on the anchors
then tap into each hole with a hammer until the washer
rests against the Base Plate. Be sure that if shimming is _
required that enough threads are left exposed- r:w}' '� ~ •
: '• •'- '
(See Fig. 5.2) b.
Fig 5.2 �:•: :;i:.:•:J
j{�rff :. 1J1
t X
Tap anchor bolts ��r�: ..- �._ra.:.�� Fig 5,4
into each hole
with a hammer until STEP 6
the washer rests ( Mounting The OFFSIDE column. }
against the ;
1. Position the OFFSIDE Column at the designated chalk
baseplate. locations and secure to the floor following the same proce-
dures as outlined in STEP FIVE- Items 1-6,
5. If shimming is required, insert the shims as necessary
under the Base Plate so that when the anchor bolts are
tightened, the Columns will be plumb. (See Fig. 5.3)
13
To ease the installation of the Top Trough, it helps to
keep the anchor bolts loose on one of the Columns until
the •• Trough is Mounted.
STEP 7
( Mounting the Top Trough Assembly. )
1. Remove all of the Equalizer pulleys in preparation of
installing the Top Trough Assemby.
2. Using a lifting device, raise the Top Trough Assembly
into position on top of the Columns. Bolt to the columns
using the 10 mm Hex Bolts, Nuts and Washers.
3. YOU MUST POSITION THE SWITCH ENCLOSURE
ADJACENT POWERSIDE COLUMN. (See Fig. 7.1) THIS
Top Trough Postition Top Trough
with mic roswitch
bracket adjacent
to the POwerside
Column. SPACE
INTENTIONALLY
Micro itch
Bracket
LEFT
Offside
Column
BLANK
Powers ide
Column Fig 7.1 t
NOTE:
In order . route the Equalizer Cables
- Pulleys must be removed '
AWARNING
WARNING !
If the anchor
n the
installation of - oTrough, bolts
indicatedas in Step 5 items
14
�. •. DANGER!
• - -. - . . . _ - • - -. - •- ALL WIRING MUST BE PERFORMED
• • -.. :• _ . •. -• BY A LICENSED ELECTRICIAN.
f
1 f
f
1
DANGER!
� I
{ • DO NOT PERFORM ANY MAINTENANCE OR
i INSTALLATION OF ANY COMPONENTS WITH OUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.
AWARNING
WARNING!
DO NOT run Power Unit with no oil. Damage to pump can occur.
The Power Unit must be kept dry. Damage to Power Unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
Operate lift only between temperatures of 41 104° F.
Improper electrical hook-up can damage motor and will not be covered under warranty.
Motor can not run on 50HZ without a physical change in motor.
Use a separate breaker for each Power Unit.
Protect each circuit with time delay fuse or circuit breaker.
For 208-230 volt,single phase,use a 25 amp fuse.
For 208-230 volt,three phase,use a 20 amp fuse.
For 380.440 volt,three phase,use a 15 amp fuse.
STEP 9 2. From the Offside Column insert the non looped end
( Installing the Safeties and Safety Cable) of the Safety Cable through the hole located to the right of
the Offside Safety Weldment. (See Fig 9.3)
1. Install Safety Weldments into each respective Column. Offside
(See Figs 9.1 & 9. 2) Fig 9.3 Column
Insert the
Powerside non looped
Safety end of the
Safety Safety
Safety Cable
Cable through the hole
in column.
I
Torsion g
Pring k,
y
Hairpin Slip Looped
Coffer Pin Safety t: end of Safety
i; Clevis Cable over the
Pin bottom stud.
f ADANGER
Fig 9.1 DANGER !
114 ENSURE THAT BOTH THE
POWERSIDE & OFFSIDE
PROPERLY PRIOR TO LIFT OPERATION.
Offside i 3. Route the Cable under the Pulley and take it up to the
Safety Top Trough. (See Fig 9.4)
Weidment
l
i Hairpin '
Cotter Pin 17— Torsion t
I Spring
Safety '
Route Safety
Clevis Cable under
,i Pin Offside Safety
Ci A Q ' Pulley and up
towards
Top Trough.
Safety :;
' Cable
Looped
NDte: i
End dQItransp dtyFig ig 9.4.
i
16
4. Route the Cable through the Top Trough Safety Cable
Pulley(s)and across the lift. (See Figs 9.5&9.6) Rou a Safety
Assymetrical over the
t pin of
models F P erside
Route afety
ty
: k
Safe W Idment. .
Cable
X.r; T,
through
the hole
in threaded
Safety Pin. fir
Cable `
rd q
Tighten Jam
Nuts
Ensuring
Safety Cable
.1Fig 9.5 1 is centered
in hole.-
Symmetrical Fi 9.6
Models,
r w .
Fig 9.7
a STEP 10
Installing Hydraulic Lines)
Selfety 1. Install the Bulkhead Tee Fitting into the Powerside
Column. The through hole is located approximately 90 '
Cable inches from the floor on the back wall of the Powerside
e
Column. i
2. Connect the Powerside Cylinder Hose to the tee fitting
\ Be sure to route the hose through the retainer rings inside
the columns.
3. Route the Offside Cylinder Hose (Crossover Hose) up
5. Route the Cable the same way on the Powerside through the Column and across the Top Trough, down the
going back down the Column. Column and connect it to the Bulkhead Tee Fitting.
See Fig 10.1
6. Route the Cable over the top pin on the Safety Handle. YYe i e Crossover
Insert the Cable end through the hole on the Threaded •olumn Hose
Post. (See Fig 9.7) Assy. Ass
y.
7. Pull the slack out the Safety Cable and hold tension
as the Cable is being tightened. Tighten jam nuts on
either side of the Cable to secure it into place. k
(See Fig 9.7) Bulk ad
Fitts
ydraul
ower Urn Po rside
ose Ass k ose
Make:sure to tighten both nuts e'qually so as to sy-
keep the Safety Cable centered
Fig 10.1
`j
r
17
WARNING!
When routing the Hydraulic Hose through the
Columns, make sure to route through the retain- .-.
ing rings welded inside each Column. Make sure
that the Hose is clear of any moving parts. It may
be necessary to tie Hose clear by using nylon tie
straps or wire.
• _� e�—� � III
9 , r
• DANGER !
• � �` y •� " Make sure that the safety locks on each Column
are fully engaged before attempting to route equal-
izer cables and/or hoses. Carriages must be equal
�r. o4.1 height from the floor before proceeding.
al IN
d.
O
WARNING!
WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT
ON THE THREADED END OF THE CABLE _
CONNECTOR AND THERE IS STILL SLACK IN THE ,• - • •• _•- - - •
CABLES, THE CABLES HAVE STRETCHED BEYOND • . -_. - - , . _ -• .
THE SAFE USEFUL LENGTH AND NEED TO BE - • • _ .. .• - -
REPLACED WITH FACTORY APPROVED CABLE •
ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS •"
OR OTHER DEVICES TO "SHORTEN" THE r •
EFFECTIVE CABLE LENGTH AS DAMAGE TO THE i
LIFT OR INJURY TO PERSONS MAY OCCUR. EE�r
t
• E `I
! r'
flow
r`
2. Route Microswitch Cord though the hole in Powerside
ADANGER Column with Rubber Grommet.Loosely position Powerside
Safety Cover and run other end of Microswitch Cable
DANGER ! through Hole with Grommet in Powerside Safety Cover.
ALL WIRING MUST BE PERFORMED (See Fig. 12.2)
LICENSEDBY A
Route Fig. 12.2
ADANGEMicroswitchCable
through Holes -,
with Grommets. k f
�I
Powerside
WI'/ Safety
cover
DANGER!
.• NOT PERFORMA'
INSTALLATIONOF • •• •
POWERFIRST ENSURING THAT ELECTRICAL
BEEN DISCONNECTED AT THE SOURCEOR PANELE
CANNOTAND . UNTIL ALLt
MAINTENANCE . • - INSTALLATION
PROCEDURES e . )
STEP 12 3. Route Cord up through Column and across Top Tough
(Installing Overhead Micro Switch) through hole on top Trough into the Microswitch Box.
(See Fig. 12.3)
- r-A CAUTION
Microswitch .-
Microswitch Cable must be run through Clips in CableColumn and Top Trough. Failure to do so can
cause '
.. • to the lift or vehicles.
,
1. Install the overhead Micro Switch as shown below. Be ..._ _
sure to keep wire clear of moving parts. (See Fig.12.1) f
is oswitch
FP
i
Microswitch
Cable
Retaining
e I Clips
Microswtich Fig. 12.3 l 6
Fig. 12.1 Cover
19
STEP 13 S
$ werside Crossover
( Installing Power Unit Hose Assy , t � ✓ �
and Powerside Safely Cover) Hose
Assy' ' AT
rt n:
l:ux Assy.
t�
FAAAWARNINGJ
Bulk ad
PowerFitti
throughrouted .
F
Failure
. . . so can result in personal injuryYdraul
or damage to the lift. F owes Unt Pow rside
1. With Powerside SafetyCover loosely OSe Ass ose
y positioned route ssy.
Power Unit Hydraulic Hose through clips in Powerside
Safety Cover. (See Fig. 13.1)
Route Fig. 13.3
,X-
Power Unit
Hydraulic Hose 4. After safeties have been adjusted and checked for
Assembly proper operation, install and Tighten Powerside Safety
through cli Cover and Offside Safety Cover mounting bolts.
Ps
in Powerside (See Fig. 13.4 and 13.5)
Safety Cover.
Fig. 13.4
Powerside
Hydraulic
{ Hose Assy.
; t
Powerside i P
Safety
Cover . Fig. 13.1 —
1 ounting
2. Install the 90* Fitting w/ O-ring into the Power Port C Bol
of the Power Unit. Use Teflon Tape on the Pipe Fittings
ONLY. Connect Power Unit Hose Assembly to the 90*
w/O-ring Fitting on Power Unit. (See Fig. 13.2)
_ Microswitch
Cable
Power Unit ,
90*Fitting ,-
w/0-ring
Power Unit
Hose Assy.
Mounting
Bolts
r
E Fig. 13.2
3. Connect other end of Power Unit Hydraulic Hose
Assembly to the Bulkhead Fitting. (See Fig. 13.3) " : Fig. 13.5
20