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Home My WebLink AboutKELLOGG ST 466 (2) a ` CITY of LAITE _� LSIriOR E BUILDING & SAFETY �- DREAM EKTREMETM 130 South Main Street PERMIT PERMIT NO: 10-00000601 DATE: 6/09/10 JOB ADDRESS . . . . . 466 N KELLOGG ST TENANT NBR, NAME . . 424 B DESCRIPTION OF WORK MECHANICAL PERMIT OWNER CONTRACTOR JOINER CHARLES J J & M AIR CONDITIONING JOINER KATHLEEN N 395 W ESPLANADE AVE SAN JACINTO CA 92583 951-654-3464 LIC EXP 0/00/00 A. P. # . . . . . . 374-042-019 0 SQUARE FOOTAGE 0 OCCUPANCY . . . . GARAGE SQ FT 0 CONSTRUCTION . . . FIRE SPRNKLR . VALUATION . . . . ZONE . . . . . . NA ELECTRICAL PERMIT QTY UNIT CHG ITEM CHARGE BASE FEE 30 . 00 1 . 00 X 16 . 2500 MISC. WHERE NO OTHER FEE 16 . 25 MECHANICAL PERMIT QTY UNIT CHG ITEM CHARGE BASE FEE 30 . 00 1 . 00 X 13 . 2500 COMPRESSOR/HEATPUMP-3 HP 13 . 25 1 . 00 X 12 . 2500 REPAIR/ALTER MISC HVAC 12 . 25 PLUMBING PERMITS QTY UNIT CHG ITEM CHARGE BASE FEE 30 . 00 1 . 00 X 4 . 2500 INSTALL/ALTER OR REPAIR 4 . 25 FEE SUMMARY CHARGES PAID DUE PERMIT FEES ELECTRICAL PERMIT 46 . 25 . 00 46 . 25 MECHANICAL PERMIT 55 . 50 . 00 55 . 50 PLUMBING PERMITS 34 . 25 . 00 34 . 25 OTHER FEES PROF.DEV. FEE 3 TRADES 15 . 00 . 00 15 . 00 PLAN RETENTION FEE . 52 . 00 . 52 TOTAL 151 . 52 . 00 151 . 52 SPECIAL NOTES & CONDITIONS opa ,m't rn Tyw- IF 1 A/C CHANGE OUT, MAIN BUILDING ADDRESS ITS E709/10 09 -F�emipt rib-. 57M ?MO 601 - - a)RnI%--" 1 s151-52 TdW 'ed 151.52 Total .Fay ft 3151.5 _� caraitn Tim! 111_41_25 City of Lake Elsinore Please read and initial Building Safety Division 1.1 am Licensed under the provisions of Business and professional Code Section 7000 et seq.and my license is in full force. Post in conspicuous place 2.I,as owner of the property,or my employees w/wages as their sole compensation will do the work on the job and the structure is not intended or offered for sale. 3.l,as owner of the property,am exclusively contracting with licensed contractors to construct the You must furnish PERMIT NUMBER and the project. JOB ADDRESS for each respective inspection: 4.1 have a certificate of consent to self-insure or a certificate of Workers Compensation Insurance Approved plans must be on job or a certified copy thereof. at all times: 5.I shall not employ any person in any manner so as to become subject to Workers Compensation Laws in the performance of the work for which this permit is issued. Note:If you should become subject to Workers Compensation after making this certification, Code Approvals Date Inspector you must forthwith comply with such provisions or this permit shall be deemed revoked. EL01 Temporary Electric Service PLO 1 Soil Pipe Underground EL02 Electric Conduit Underground 13PO1 Footings BP02 Steel Reinforcement BP03 Grout BPO4 Slab Grade PLO 1 Underground Water Pipe SS01 lRough Septic System SWO1 10n Site Sewer BPOS I Floor Joists BP06 Floor Sheathing BP07 Roof Framing BPO8 Roof Sheathing BPO9 Shear Wall&Pre-Lath PL03 lRough Plumbing EL03 Rough Electric Conduit EL04 Rough Electric Wiring EL05 Rough Electric/ T-Bar MEO1 Rough Mechanical ME02 Ducts,Ventilating PLO4 Rough Gas Pipe/Test PLO2 Roof Drains BPI O Framing&Flashing BP 12 Insulation BPI Drywall Nailing BP 1 I Lathing&Siding PL99 Final Plumbing EL99 Final Electrical ME99 Final Mechanical BP99 Final Building Code Pool&Spa Approvals Date Inspector OTHER DIVISION RELEASES Deputy Inspector Department Approval required prior to the P001 Pool Steel Rein./Forms building being released bX the City P001 Pool Plumbing/Pressure Test P003 Pre-Gunite Approval Date Inspector EL06 Rough Pool Electric Planning Sub List Approval Landscape P004 Pool Fencing/Gates/Alarms Finance P005 Pre-Plaster Approval Engineering P009 I Final Pool/Spa CITY OF �,�� LASE LSIIACQP--,,E BUILDING & SAFETY %CEP DREAM EXTREME,. 130 South Main Street PERMIT PERMIT NO: 10-00000601 DATE: 6/09/10 ** PAGE 2 JOB ADDRESS . . . . . 466 N KELLOGG ST TENANT NBR, NAME . . 424 B DESCRIPTION OF WORK . : MECHANICAL PERMIT SPECIAL NOTES & CONDITIONS (CONTINUED) WAS USED FOR PERMIT ACTUAL UNIT ADDRESS IS 424 "B" City of Lake Elsinore Please read and initial Building Safety Division 1.I am Licensed under the provisions of Business and professional Code Section 7000 et seq.and my license is in full force. Post in conspicuous place 2.I,as owner of the property,or my employees w/wages as their sole compensation will do the work on the job and the structure is not intended or offered for sale. 3.I,as owner of the property,am exclusively contracting with licensed contractors to construct the You must furnish PERMIT NUMBER and the project. JOB ADDRESS for each respective inspection: 4.I have a certificate of consent to selfinsure or a certificate of Workers Compensation Insurance Approved plans must be on job or a certified copy thereof. at all times: 5.I shall not employ any person in any manner so as to become subject to Workers Compensation Laws in the performance of the work for which this permit is issued. Note:If you should become subject to Workers Compensation after making this certification, Code Approvals Date Inspector you must forthwith comply with such provisions or this permit shall be deemed revoked. EL01 Temporary Electric Service PLOT Soil Pipe Underground EL02 Electric Conduit Underground BP01 Footings BP02 Steel Reinforcement BP03 Grout BP04 Slab Grade PLO 1 Underground Water Pipe SS01 I Rough Septic System SWO1 Ion Site Sewer BPO5 Floor foists BP06 Floor Sheathing BP07 Roof Framing BP08 Roof Sheathing BP09 I Shear Wall&Pre-Lath PL03 I Rough Plumbing EL03 Rough Electric Conduit EL04 Rough Electric Wiring EL05 Rough Electric/ T-Bar MEO 1 Rough Mechanical ME02 Ducts,Ventilating PL04 Rough Gas Pipe/Test PLO2 Roof Drains BP10 Framing&Flashing BP12 Insulation BP13 Drywall Nailing BP11 lathing&Siding PL99 Final Plumbing EL99 Final Electrical ME99 IFival Mechanical Z910 131`99 IFinal Building Code Pool&Spa Approvals Date Inspector OTHER DIVISION RELEASES Deputy Inspector Department Approval required prior to the P001 Pool Steel Rein.I Forms building being released by the City P001 Pool Plumbing/Pressure Test P003 Pre-Gunitc Approval Date Inspector EL06 Rough Pool Electric Planning Sub List Approval Landscape P004 Pool Fencing/Gates/Alums Finance P005 Pre-Plaster Approval Engineerin P009 Final Pool/Spa r CITY OF LADE If LSIA0PZ E DREAM EXT RE M E TM 130 South Main Street APPLICATION fl / APPLICATION FOR PERMIT APPLICATJ ry AP#t BY: ELECTRICAL/PLUMBING/MECHANICAL �a ` � I hereby certify that I have read this application and state that the UE DING ADDRESS G-- B above information is correct_I agree to comply with an city and county TRACT BLOCK/PAGE LOUPARCEL ordinances and state laws relating to building construction,and hereby authorize representatives of this city to enter upon the above-mentioned O INAME / property for inspection purposes. W 3 O N Signature of Applicant or Agent Date I hereby affirm that I an licensed under the provisions of Chapter 9(commencing C with Section 7000)of Division 3 of the Business and Professions Code,and my ircle one) O license is in foil force and effect AGENT FOR: CONTRACT OWNER N SE#f 'S�yG�7�/7 CITY BUSINESS f� T AND CLASS ' 1 U TAX# 0 7-10 AGENTS NAME / 55,0 R NAME S �\� j �O ,01 T/0Pk->Q' AGENTS ADDRESS .4"O/ C MAILING A l� street city state zip T ADDRESS S95 / O STATE/ZIP PONE R Y5/— S CO O SIGN ELECTRICAL Quan PLUMBING Qu MECHANICAL Quan New Res.Multi Family/SQ.FT. Fixture or Trap F.A.U./Furnace/Ducts/Vents New Res.Single Family/SQ.FT. Building Sewer F.A_U_/Fumace/Misc./>100000 Pool Electric System,Private Rain Water System per Drain Floor Furnace/Vent Switches/I st 20 Private Septic System Unit Heater/Wall Heater Switches/Over 20 Water Heater/Vent stall/Relocate/Replace Vent Receptacle Outlet/I st 20 Gas Piping System 1-4 Outlets Ventilating Fan Receptacle Outlet/Over 20 Gas Piping 5 or More Outlets Evaporative Cooler Lighting Fixtures/1st 20 Dishwasher Ventilating System Lighting Fixtures/Over 20 Solar Tank Exaust Hood Residential Fixed A liance/Outlet Solar Collector per Panel Fireplace Non-Residential Appliance/Outlet Circase Trap/(interceptor) lCommercial Incinerator 100-200 Amp Service<600V Install,Alter or Repair System Nr Handler>10000 CFM 200- 1000 Amp Service<600V favm Sprinkler S Handler<10000 CFM Misc.Apparatus,Condwts,Etc. ow Device Smaller than 2" ire Damper's Signs Backilow Device Larger than 2" lReWsters Sign Branch Circuit oor Drain Compressor/Heatpump-3 H.P_ Busways/EA 100 FT Floor Sink Compressor/Heatpum 3-15 H.P- Temporary Power Service Water Service m r/Heat pump 15-30 H.P. Temporary Power Distribution System Alter or Repair Drain or Vent Compressor/Heatpump 30-50 H.P. Motors/Transformers Fire S ers per Building r/Alter Misc.HVAC Motors up to 1 H.P. swhnnimg Pool Compressor/Heatpump Over 50 H.P. Motors/Transformers I- 10 H.P. Swimming Pool/Public Motors/Transformers 10-50 H.P. Swimming Pool/Private Motors/Transformers 50-100 H.P. lWater Heater/Vent Motors/Transformers>100 H.P. [Replace Piping R lace Filter sc.Replace piping ` 2005 ACCEPTANCE REQUIREMENTS FOR CODE COMPLIANCE MECH-5-A NJ.5.1Air Distribution Acceptance Document Part 1 of 3 PROJECT NAME DA C� TELEPHONE / ACr _ /— /� �30 PROJECT ADDRESS TESTING AUTHORITY AIR DISTRIBUTOR NAME/DESIGNATION PERMIT NUMBER Checked by/Date Enforcement Agency Use Intent: New single zone supply ductwork shall not exceed a 6%leakage rate per§144(k)or§149D i, existing single zone ductwork shall not exceed 15%leakage or other compliance path per§149D ii or§149E. Construction Inspection 1 Scope of test—New Buildings—this test required on New Buildings only if all checkboxes 1(a)through 1(c)are checked Existing Buildings—this test required if 1 a through 1 are checked Ductwork conforms to the following note if any of these are not checked,then this test is not required): 1 a Connected to a constant volume,sin a zone air conditioners, heat um ,or furnaces �I 1 b Serves less than 5000 square feet of floor area 1 1 c Has more than 25%duct surface area located in one or more of the following spaces -Outdoors -A space direcffy under a roof where the U-factor of the roof is greater than U-factor of the ceiling -A space directly under a roof with fixed vents or openings to the outside or unconditioned spaces -An unconditioned crawls ace -Other unconditioned spaces �j 1 d)A duct is extended or any of the following replaced:air handler,outdoor condensing unit of a split s stem, Gooling or heating coil or the fumace heat exchanger. 2 Instrumentation to perform test includes_ a. Duct Blaster 3 Material and Installation. Complying new duct systems shall have a checked box for all of the following categories a throu h f. a. Choice of drawbands(check one of the following) ❑ Stainless steel worm-drive hose damps UV-resistant nylon duct ties b. Flexible ducts are not constricted in any way c. Duct leakage tests performed before access to ductwork and connections are blocked \ d.Joints and seams are not sealed with cloth back rubber adhesive tape unless used in combination with s Mastic and drawbands ❑ e. Duct R-values are verified R-8 per 124(a) ❑ f. Ductwork located outdoors has insulation that is protected from damage and suitable for outdoor service Certification Statement I certify that all statements are true on this MECH-5-A form including the PASS/FAIL Evaluation. I affirm I am eligible to sign this form under the provisions described in the Statement of Acceptance on form MECH-I-A Name: i�sFu Company: 1-7 f%/z cr Signature: Date: — /U 2005 Nonresidential Acceptance Forms April 2005 INSTALLER CERTIFICATION Part 2 of 3 MECH-5-A PROJE AME DATE SITE ADDRESS PERMrr NUMBER COPY TO: Building Department, Builder,Building Owner at Occupancy, HERS Provider VERIFIED DUCT TIGHTNESS BY INSTALLER The installing contractor must pressure test every new HVAC systems that meet the requirements of Section 144(k)and every retrofit to existing HVAC systems that meet the requirements of section 149 D or E (see Scope of Test under Construction Inspection) RATED FAN FLOW (applies to all systems) Measured Values 1 Cooling capacity or for heating only units heating capacity a)Cooling capacity (for all units but heating only units) in tons b)Heating capacity(for heating only units)kBtulh 2 Fan flow calculation a)Cooling capacity in tons (Line# 1a)x 400 cfm/ton] b)Heating only cap. kBtulh [ (Line# 1b)x(21.7 cfm/kBtu/h)] 3 Total calculated supply fan flow 2(a)or 2(b) cfm NEW CONSTRUCTION OR ENTIRE NEW DUCT SYSTEM ALTERATION: Duct Pressurization Test Results(CFM(g 25 Pa) 4 Enter Tested Leakage Flow in CFM: ✓ ✓ 5 Pass if Leakage Percentage[] 6%:L^(Line#4)! (Line#3)]x 100 % ❑ Pass❑ Fail ALTERATIONS: Pre-existing Duct System with Duct Alteration and/or HVAC Equipment Change-Out 6 Enter Tested Leakage Flow in CFM: Pre-Test of Existing Duct System Prior to Duct System Alteration and/or Equipment Change-Out. 7 Enter Tested Leakage Flow in CFM: Final Test of New Duct System or Altered Duct System for Duct System Alteration and/or Equipment Change-Out. TEST OR VERIFICATION STANDARDS: For Altered Duct System and/or HVAC Equipment Change-Out Use one of the following Three Tests or Verification Standards for compliance: 8 Pass if Leakage Percentage ❑ 15% ❑ Pass ❑ Fail [ (Line#7) / (Line#3)]x 100 % 9 Pass if Leakage Reduction Percentage O 60% ❑ Pass❑ Fail Leakage reduction =[1 -[ (Line#7)/ (Line#6)])x 100 % 1 Pass if all Accessible Leaks are sealed as confirmed by Visual Inspection and ❑ pass[I Fail 0 Verification by HERS rater(sampling rate 100/0) Pass if One of Lines#8 through#10 pass ❑ Pass❑ Fail INSTALLER COMPLIANCE STATEMENT The building was: ✓ ❑ Tested at Final ❑ Tested at Rough-in ✓❑ I,the undersigned,verify that the above diagnostic test results and the work 1 performed associated with the test(s)is in conformance with the requirements for compliance credit. 1,the undersigned, also certify that the newly installed or retrofit Air-Distribution System Duds, Plenums and Fans comply with Mandatory requirements specified in Section 124 of the 2005 Building Energy Efficiency Standards. Name: Company: Signature.- 2005 Nonresidential Acceptance Forms April 2005 INSTALLER CERTIFICATION Part 3 of 3 MECH-5-A HERS Rater: Telephone: Sample Group Number: Certifying Signature: Sample building Number. Firm: HERS Provider: Copies to: Builder, Building Owner at Occupancy,Building Department(wet signature),HERS Provider For new buildings the HERS rater must test and field verify the first individual single zone package space conditioning equipment unit of each building-After the first unit passes the builder shall identify a group of up to seven package units in the building from which one sample will be selected for testing. If this first sampled unit fails the HERS rater must pick another package unit from the group for testing. If the second unit in the group does not pass the HERS rater must test all package units in the group. For existing buildings the HERS rater must pressure test one out of every seven units a contractor changes- Same rules apply for sampling above. This page must be filled out by the HERS rater for all tested and sampled buildings. If the installer has not tested every system and provided a MECH-5-A to the HERS rater sampling must not occur_ The unit was: ✓ ❑ Tested ✓ ❑ Approved as part of sample testing but was not tested As e HERS rater providing lagnos c esting and fieldverification, I certify a e building identified on ffiis form complies with the diagnostic tested compfiance requirements as checked on this form. The HERS rater must verify the distribution system on every new TESTED system to make sure that it is fully ducted and correct tape is used before a MECH-5-A may be released. ❑ The installer has provided a completed MECH -5-A for every system in the group ❑ New distribution systems are fully ducted(.e.,does not use buifkfing cavities as plenums or platform retums in lieu of ducts). ❑ In new duct systems,where cloth backed, rubber adhesive duct tape is installed, mastic and draw bands are used in combination with cloth backed, rubber adhesive duct tape to seal leaks at duct connections. RATED FAN FLOW (applies to all systems) Measured Values 1 Cooling capacity or for heating only units heating capacity a)Cooling capacity(for all units but heating only units) L tons x 400 cfm/ton] b) Heating capacity(for heating only units)L_kBtuh x 21.7 cfm/kBtuh] 2 Total calculated supply fan flow 1(a)or 1(b) cfm NEW CONSTRUCTION OR ENTIRE NEW DUCT SYSTEM ALTERATION: Duct Pressurization Test Results(CFM(P 25 Pa) 3 Enter Tested Leakage Flow in CFM: ✓ ,/ 4 Pass if Leakage Percentage❑ 6%:L_(Line#3)/ (Line#2)]x 100 % [] Pass ❑ Fail ALTERATIONS: Pre-existing Duct System with Duct Alteration andlor HVAC Equipment Change-Out 5 Enter Tested Leakage Flow in CFM: Final Test of New Duct System or Altered Duct System for Duct System Alteration and/or Equipment Change-Out. TEST OR VERIFICATION STANDARDS:For Altered Duct System and/or HVAC Equipment Change-Out, Use one of the following Three Tests or Verification Standards for compliance: 6 Pass if Leakage Percentage U 15%L (Line#b) / (Line#2)]x 100 % u Pass ❑ Fail For systems certified by the installer as reducing leakage,pass if Leakage Reduction 7 0 60%. LtakageReduction-t— (Z uie#5 HERSTestedLeakage) I X 100 (Line#t6InstallerkCertifiedPne-Test Leakage) % ❑ Pass E- Fail 8 Pass if all Accessible Leaks are sealed as confirmed by Visual Inspection and Verification by HERS rater(sampling rate 100%) ❑ Pass ❑ Fail Pass if One of Lines#6 through#8 pass ❑ Pass ❑ Fail 2005 Nonresidential Acceptance Forms April 2005 i TABULAR DATA SHEET Outdoor Split System Air Conditioner 1 .5 Thru 5 Togas MODELS: GCGD16* THRU 60 13 SEER -- R-410A, 1 PHASE Physical and Electrical Data MODEL GCGD18 GCGD24 GCGD30 GCGD36 I GCGD42 GCGD48 GCGC63 S41S3 S41S3 S41S3 S41S3 S41S3 S41S3 S41S3 Unit Supply Voltage 208-230V,1�,60Hz Normal Voltage Range 187 to 252 Minimum Circuit Ampacity 9.8 12.4 14.7 17.9 21.5 21.1 34.E Max.Overcurrent Device Amps 2 15 20 25 30 35 35 60 Min.Overcurrent Device Amps 3 15 15 15 20 25 25 35 Compressor Type Rotary Recip Recip Recip Recip Recip Scro I Compressor Rated Load 7.4 9.3 10.6 13.1 16.0 15.7 26.2 Amps Locked Rotor 40.0 43.0 54.0 74 84 84 150 Crankcase Heater No No No No No No No Fan Motor Amps Rated Load 0.5 0.8 1.4 1.5 1.5 1.5 1.5 Fan Diameter Inches 17.5 17.5 17.5 22 22 22 24 Rated HP 1/12 118 1/4 1/4 1/4 1/4 1/4 Fan Motor Nominal RPM 1100 1075 1100 850 850 850 850 Nominal CFM 1400 1950 2050 3200 2950 2950 3600 Face Area Sq.Ft. 9.60 9.60 9.60 13.07 14.16 14.16 18.63 Coil Rows Deep 1 1 1 1 1 1 1 Fin/Inches 23 23 23 23 23 23 23 Liquid Line Set OD(Field Installed) 3/8 318 3/8 318 3/8 3/8 3/8 Vapor Line Set OD(Field Installed) 5/8 314 3/4 3/4 7/8 7/8 718 Unit Charge(Lbs.-OZ.)4 3-3 3-13 3-14 4-9 4-5 4-9 5-e Charge Per Foot,Oz. 0.58 0.62 0.62 0.62 0.67 0.67 0.67 Operating Weight Lbs. 97 129 131 145 173 173 195� Models with"H"on the end of the model number have a factory installed start kits. 1. Rated in accordance with ARI Standard 110,utilization range"A". 2. Dual element fuses or HACR circuit breaker.Maximum allowable overcurrent protection. 3. Dual element fuses or HACR circuit breaker.Minimum recommended overcurrent protection. 4. The Unit Charge is correct for the outdoor unit,matched indoor coil and 15 feet of refrigerant tubing.For tubing lengths other than 15 feet,add o sub- tract the amount of refrigerant,using the difference in length multiplied by the per foot value. All dimensions are in inches. They are subject to change with- out notice. Certified dimensions will be provided upon request. C Dimensions Refrigerant Connect on Unit (Inches) Service Valve Size Model At B C Liquid Vapo- 18 28 23-1/2 23-1/2 24 28 23-1/2 23-1/2 A 30 28 23-1/2 23-112 3!4" 36 28 29 29 3/8" 42 30 29 29 48 30 29 29 7/8" 60 32 33-5/8 33-518 e Bi 1. including Fan Guard. Johnson Controls Unitary Products 541514-UTD-A-100£ System Charge for Various Matched Systems Outdoor Unit GD1 24 GD3 36 GCGD42 GCGD48 S41S3 S41S3 S41S3 S41S3 S41S3 S4133 S41S3 " Required Orifice or TXV 1,2 0.048/4F1 0.055/4F1 0.061/4F1 0.065/4G1 0.075/4G1 0.073/4H1 0.087/4J1 Factory Charge, s-oz -3 3- 1 4- - 4- 5_ Indoor Coil3.4Additional Charge,oz AHP18 0 — — 4 0 — — — — A — — 0 — — — — — — A +0 _ _ _ AV*364 2 0 — — - - — — + — A — — — — V+ — 24 0 4 — — — — — — 036 — 4 0FbFP0 — — — — 4 — — — 2 — — P0 — —FCIMCI — — — - - — — — — — 5 — — — — — 0 — — — HC36 — — — — — FOOTNOTES: 1. For applications requiring a TXV use 1TVM series kit. 2. Approved orifice shipped with outdoor unit. 3. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224. 4. PC coils cannot be used in downflow or horizontal applications.FC coils cannot be used in horizontal applications. PROCEDURES: 1.Unit factory charge listed on the unit nameplate includes refrigerant for the condenser,the smallest evaporator and 15 feet of interconnecting line tubing. 2.Verify the TXV and additional charge required for specific evaporator coil in the system using the above table. 3.Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table. 4.For orifice or TXV matches requiring additional charge,the refrigerant needs to be weighed in for specific coil match and lineset length. 5.Permanently mark the unit nameplate with the total system charge.Total System Charge=Base Charge(as shipped)+adder for evaporator+adder for line set. w IMPORTANT Models 12-48 require start kits for TXV matches. Subject to change without notice.Printed in U.S.A. IIIIIII Illflllllllll�llllll IIIIIIIIIIIII 541514-UTD-A-1009 Copyright O 2009 by Johnson Controls,Inc.All rights reserved. !1[il 1 II111 I ! II 111 I f Supersedes:503314-UTD-A-0309 Johnson Controls Unitary Products 5005 York Drive Norman,OK 73069 TABULAR DATA SHEET Outdoor Split System Air Conditioner 1 p Y .5 Thru 5 Tons MODELS: GCGD18* THRU 60 13 SEER - R-410A, 1 PHASE Physical and Electrical Data MODEL GCGD18 GCGD24 GCGD30 I GCGD36 GCGD42 GCGD48 GCGD60 S41S3 S41S3 S41S3 S41S3 S41S3 S41S3 S41S3 Unit Supply Voltage 208-230V, 1 q,60Hz Normal Voltage Range 1 187 to 252 Minimum Circuit Ampacity 9.8 12.4 14.7 17.9 21.5 21.1 34.3 Max.Overcurrent Device Amps 2 15 20 25 30 35 35 60 Min.Overcurrent Device Amps 3 15 15 15 20 25 25 35 Compressor Type Rotary Recip Recip Recip Recip Recip Scroll Compressor Rated Load 7.4 9.3 10.6 13.1 16.0 15.7 26.2 Amps Locked Rotor 40.0 43.0 54.0 74 84 84 150 Crankcase Heater No No No No No No No Fan Motor Amps Rated Load 0.5 0.8 1.4 1.5 1.5 1.5 1.5 Fan Diameter Inches 17.5 17.5 17.5 22 22 22 24 Rated HP 1/12 118 114 114 1/4 1/4 114 Fan Motor Nominal RPM 1100 1076 1100 850 850 850 850 Nominal CFM 1400 1950 2050 3200 2950 2950 3600 Face Area Sq.Ft. 9.60 9.60 9.60 13.07 14.16 14.16 18.68 Coil Rows Deep 1 1 1 1 1 1 1 Fin/Inches 23 23 23 23 23 23 23 Liquid Line Set OD(Field Installed) 318 3/8 318 3/8 3/8 3/8 3/8 Vapor Line Set OD(Field Installed) 518 3/4 3/4 314 7/8 718 718 Unit Charge(Lbs.-Oz.)4 3-3 3-13 3-14 4-9 4-5 4-9 5-6 Charge Per Foot,Oz. 0.58 0.62 0.62 0.62 0.67 0.67 0.67 Operating Weight Lbs. 97 129 131 145 173 1 173 195 Models with"H"on the end of the model number have a factory installed start kits. 1. Rated in accordance with ARI Standard 110,utilization range"A". 2. Dual element fuses or HACR circuit breaker.Maximum allowable overcurrent protection. 3. Dual element fuses or HACR circuit breaker.Minimum recommended overcurrent protection. 4. The Unit Charge is correct for the outdoor unit,matched indoor coil and 15 feet of refrigerant tubing.For tubing lengths other than 15 feet,add or sub- tract the amount of refrigerant,using the difference in length multiplied by the per foot value. All dimensions are in inches. They are subject to change with- out notice_ Certified dimensions will be provided upon request. c Dimensions Refrigerant Connection Unit (Inches) Service Valve Size Mode! Al B C Liquid Vapor 18 28 23-1/2 23-1/2 24 28 23-1/2 23-1/2 3/4" A 30 28 23-1/2 23-1/2 36 28 29 29 3/8" 42 30 29 29 48 30 29 1 29 7/8" 60 32 33-5/8 33-5/8 e55 1. Including Fan Guard. 8 Johnson Controls Unitary Products 541514-UTD-A-1009 414172-UIM-B-0309 LIMITATIONS ADD-ON REPLACEMENTIREMAORT The unit should be installed in accordance with all National, State and When this unit is being used as a replacement for an R-410A unit, it iE. Local Safety Codes and the limitations listed below: required that the outdoor unit, indoor coil, and metering device all be. 1. Limitations for the indoor unit, coil, and appropriate accessories replaced. The following steps should be performed in order to insure, must also be observed. proper system operation and performance. Line-set change out is also 2. The outdoor unit must not be installed with any duct work in the air recommended. stream.The outdoor fan is the propeller type and is not designed 1. Change-out of the indoor coil to an approved R-410A coill con to operate against any additional external static pressure. densing unit combination with the appropriate metering device. 3. The maximum and minimum conditions for operation must be 2. Change-out of the line-set when replacing an R-22 unit with an observed to ensure a system that will give maximum performance R410-A unit is highly recommended to reduce cross-contamina- with minimum service. tion of oils and refrigerants. TABLE 1:Application Limitations 3. If change-out of the line so[is not practical,then the following pre- cautions should be taken. Ambient Air Temperature Air Temperature on Inspect the pine set for kinks, sharp bends, or other restrictions, on Outdoor Coil Indoor Coil and for corrosion. Min.DB Max.DB Min.WB Max.WB Determine if there are any low spots which might be serving as o I s. 50°F 115°F 57°F 72°F traps. • Flush the pine set with a commercially available flush kit to 4. The unit should not be operated at outdoor temperatures below remove as much of the existing oil and contaminants as possible. 50°F without an approved low ambient operation accessory kit Install a suction line filter-drier to trap any remaining contam- installed. pants,and remove after 50 hours of operation. 5. The maximum allowable line length for this product is 75 feet. 4. If the outdoor unit is being replaced due to a compressor burnout, SECTION III: UNIT INSTALLATION then installation of a 100% activated alumina suction-line filter drier in the suction-line is required, in addition to the factory LOCATION installed liquid-line drier. Operate the system for 10 hours.Monitor the suction drier pressure drop. If the pressure drop exceeds 3 Before starting the installation, select and check the suitability of the psig, replace both the suction-line and liquid-line driers. After d location for both the indoor and outdoor unit.Observe all limitations and total of 10 hours run time where the suction-line pressure drop has clearance requirements. not exceeded 3 psig, replace the liquid line drier, and remove th3 The outdoor unit must have sufficient clearance for air entrance to the suction-line drier. Never leave a suction-line drier in the systeri condenser coil,air discharge,and service access.See Figure 1, longer than 50 hours of run time. NOTE: For multiple unit installations, units must be spaced a minimum of 18'(46 cm)apart(coil face to coil face). If the unit is to be installed on a hot sun exposed roof or a black-topped ground area, the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit. Provide an adequate structural support. MINIMUM 18'SERVICE 60"OVERHEAD ACCELEARANCE THERMOSTAT CLEARANCE ON ONESS SICDE Q a WEATHERPROOF '"-"-DISrONNI;CT :SWI ICI I NEC CLASS 1 WIRING 6'CLEARANCE \ _ TO FURNACE OR AROUND PERIMETER AIR HANDLER TERMINAL BLOCK NEC CLASS 2 WIRING TO INDOOR COIL r NOTE: ALL OUTDOOR WIRING CONTROL MUST BE WEATHERPROOF. ACCESS SEAL OPENINGS WITH PANEL PERMAGUM OR EQUIVALENT FIGURE 1: Typical Installation 2 Johnson Controls Unitary Products I 414-172-U IM-B-0309 [FIELD CONNECTIONS CONTROL WIRRMs Mount the hermostat 1. Route low voltage wiring into bottom of control box as shown io ' exposed otnormal room a'r At circulation.Do no5 ft. above tnelt place trot a t• Figure 6.Make low voltage wiring connections inside the low vofi- age box per Figures 7-11. side wall or where it is exposed to the radiant effect from expo. c � 2 The complete connection diagram and schematic wiring label is glass or appliances,drafts from outside doors or supply a r gl'i'I , 6• Route the 24-volt control wiring (NEC Class 2)from the c,utd r located on the inside surface of the unit service access panel. unit to te indoor unit3. Replace the corner cover removed in Step 2, NOTE:To eliminate errat ond operation,thermo c seal the hole in the wE l! at 4. All field wiring to be in accordance with national electrical odes thermostat with permagum or equivalent to prevent air drafts 3:fect a (NEC)and/or local-city codes. the operation of in the thermostat. NOTE:A Start Assist Kit is available and recommended for long line set applications or in areas of known low voltage problems. ALL FIELD WIRING TO BE IN ACCORDANCE WITH Et-ECTRIC CODE(NEC) AND/OR LOCAL.CODES POWER WIRINGPOWER WIRING --� _ 24 VOLT CONTROL WiR:NG ` — — — — CONTROL WIRING MINIMUM 18 GA.WIRE I (NEC CLASS 2) ,\ FACTORY WIRING FURNACE OR AIR HANDLER TERMINAL BLOCK �l+ *TERMINAL W IS ONLY \\ OO I`R:. ' G CW I REQUIRED ON SYSTEMS WITH HEAT. CONTACTOR � TERMINALS 1 I I I I I V) GND. COIL — — LUG - - J fY G) CONDENSING UNIT ' _ J _ ROOM THERMOSTAT ALL OUTDOOR WIRING MUST BE WEATH RRE PP OOR USE COPPER CONDUCTORS ONLY. FIGURE 8: Typical Field Wiring(Air Handier/Electrical Heat)(Single-Phase) ALL FIELD WIRING TO BE IN ACCORDANCE WITH ELECTRIC CODE(NEC) ANDIOR LOCAL CODES POWER WIRING 24 VOLT CONTROL WIRING — — — _ _ POWER WIRING WIRING MINIMUM 18 GA.WIRE '�� FACTORY LWIRI G �j (NEC CLASS 2) \ FURNACE OR AIR HANDLER TERMINAL BLOCK r- *TERMINAL W IS ONLY Y' f R) (` ,l REQUIRED ON SYSTEMS ) WITH HEAT. I I I I CONTACTOR TERMINALS 11 I I I i GND. I I LUG COIL — —�!�_ _ J I Yl CONDENSING UNIT ROOM THERMOSTAT I ALL OUTDOOR WIRING MUST BE WEATHERPROOF.- USE COPPER CON_DU_C_T_O_R_S O� NLy. FIGURE 9: Typical Field Wiring(Air Handler/Electrical Neat)(Three-Phase) _ 8 Johnsen Cnntrnic I I„rr.,.,, r,___.. .- A A4'H7 I-M4 n nnnn n 5ihn cmri,•�rah��n ..9 thn „nr^, c. �: )mmended temperature obtained in PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE TEMP.°F TEMP.°F TEMP.°F ?rE�.�i�. °F TEMP.°F ction temperature in step 5 is above PSIG PSIG PSiG PSIG PSIG ove I recover refrigerant if the mea- 45 130 60 170 75 217 90 274 105 Y 341 Blow the recommended value. 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 350 alure listed on the table at the 48 137 63 179 78 228 93 287 108 355 then suction pressure is 63°F. 49 140 64 182 79 232 94 291 109 360 the sefvire valve is 68°F.It would chop 11W suction tube temperature 50 142 65 185 BO 235 95 295 110 365 51 145 66 188 81 239 96 299 ill 370 �------ 52 147 67 191 82 243 97 1304 112 375 NIi E'If HOO«TXV INDOOR 53 150 68 194 83 247 98 308 113 380 wise specified, the default subcool- 54 T 53 69 197 84 250 99 313 114 385 55 156 70 201 85 254 100 317 115 391 ling mode by setting the thermostat 56 158 71 204 86 258 101 322 116 396 nperature and operate system for at 57 161 72 207 87 262 102 326. 117 401 58 164 73 211 88 266 103 331 118 1 407 -jr the recommended indoor airflow 59 167 1 74 1 214 89 270 104 336 119 412 t be about 400 SCFM per ton). or wet bulb (WB) and the outdoor SECTION VI11: ELECTRICAL iture. Contactor ed on the unit, find the intersection CONNECTIONS outdoor dry bulb.This is the recom- GENERAL INFORMATION $ GROUNDING ° ubcooling value). Check the electrical supply to be sure that it meets the values specified ure at the liquid valve pressure port on the unit nameplate and wiring label. fined in step 4. ° quid pressure is lower than the rec- Power wiring,control(low voltage)wiring,disconnect switches and over current protection must be supplied by the installer.Wire size should be ;cover charge if the measured liquid sized per NEC requirements. ended value, d at the intersection of the indoor /�1 'TIOpI Pressure at the liquid valve is 305 A CAUTION N Ground refrigerant to increase the liquid All field wiring must USE COPPER CONDUCTORS ONLY and be Lug ° in accordance with Local,National,Fire, Safety&Electrical Codes. ° ° This unit must be grounded with a separate ground wire in accor Q ° a ° by calculating the difference of the dance with the above codes. Low `J 'the pressure measured at the liquid Voltage Box Dual iperature as measured at the liquid The complete connection diagram and schematic wiring label is located Run/Fan on the inside surface of the unit service access panel. "Fingered" Reversible High Capacitor/Fan Temp.(TS)-Liquid Temp.(T). Bushing Voltage Conduit Plate FIELD CONNECTIONS POWER WIRING " 1. Install the proper size weatherproof disconnect switch outdoors FIGURE 6: Outdoor Unit Control Box(Single Phase) uTIO N and within sight of the unit. (GLY VENT, RELEASE OR DIS- 2. Remove the screws at the top and sides of the corner cover. Slide Contactor -O THE OPEN AIR DURING corner cover down and remove from unit. NCE OR THE FINAL DISPOSAL 3. Run power wiring from the disconnect switch to the unit. o ° 4. Route wires from disconnect through power wiring opening pro- ° vided and into the unit control box as shown in Figures 6&7. 5. Install the proper size time-delay fuses or circuit breaker, and o ° make the power supply connections. Ground �q -ryt+M.�wnm, ira Wp n�nnsr nrlp�v m n 1, .?can�-rn IJWw.i.uuuv uu\ie..J ue?slL.',Lw•.i.0 LbV , ..._-_.. . ... placement for an R-41OA unit,it is The unit should be installed on a solid base that is 2"(5,1 cm)above , , ARNING'_ rr coil, and metering device all be grade and will not shift or settle,causing strain on the re'rrigerani lines , d be performed in order to insure and possible leaks. Maintain the clearances shown in Figure 1 and Never install a suction-line filter drier in the liquid line of an R-490A nance. Line-set change out is also install the unit in a level position.The base pad should not come in con- system. Failure to follow this warning can cause a fire, injury or tact with the foundation or side of the structure because sound may be death. to an approved R410A coil/ con- transmitted to the residence. PRECAUTIONS DURING LINE INSTALLATION ie appropriate metering device. The length of the refrigerant tubing between the outdoor unit and indoor coil should be as short as possible to avoid capacity and efficiency 1• Install the lines with as few bends as possible.Care must be taken an replacing an R 22 unit with an p p cY not to damage the couplings or kink the tubing. Use clean hard .nded to reduce cross-contamina losses.Excessive spacing of the outdoor unit from the home can result drawn copper tubing where no appreciable amount of bending in the refrigerant lines being restricted by trampling or being punctured around obstruction is necessary.If soft capper must be used,care bill I ii+u:tical,[I ic:,i the:following pre- or other rooms where sound might be objectionable.lawn mowers.Locate the outdoor unit away from bedroom windows must be taken to avoid sharp bends which may cause a restriction. or sh.ul)!rands, or other restrictions, Adverse effects of snow or sleet accumulating on the outdoor coil can 2. The lines should be installed so that they will not obstruct service access to the coil,air handling system,or filter. be eliminated by placing the outdoor unit where the prevailing wind 3. Care must also be taken to isolate the refrigerant lines to minimize npi il::which might be serving as oil does not blow across the unit.Trees,shrubs,corm fences standing off from the coif can reduce capacityurs loss due to wind buildings,and noise transmission from the equipment to the structure. capacity t lo chill effect. 4. The vapor line must be insulated with a minimum of 1/2"foam rub- xnmercially available flush kit to ber insulation (Armaflex or equivalent). Liquid lines that will be 3 oil and contaminants as possible. Provide ample clearance from shrubs to allow adequate air to pass exposed to direct sunlight,high temperatures,or excessive humid- :r to trap any remaining contami- across the outdoor coil without leaves or branches being pulled into the ity must also be insulated. urs of operation. coil. 5. Tape and suspend the refrigerant lines as shown. DO NOT allow aced due to a compressor burnout, ROOF INSTALLATION tube metal-to-metal contact.See Figure 2. ctivated alumina suction-line filter 6. Use PVC piping as a conduit for all underground installations as wired, in addition to the facto When installing units on a roof, the structure miist be capable of sup- q he shown in Figure 3.Buried lines should be kept as short as possible to the system for 10 hours.Monitor porting the total weight of the unit, including a pad, lintels, rails, etc., y which should be used to minimize the transmission of sound or vibra- to minimize the build up of liquid refrigerant in the vapor line during p. If the pressure drop exceeds 3 long periods of shutdown. -line and liquid-line driers. After a tion Into the conditioned space. o the suction-line pressure drop has 7. Pack fiberglass insulation and a sealing material such as pemta- LIQUID LINE FILTER-DRIER gum around refrigerant lines where they penetrate a wall to reduce ie liquid line drier, and remove the a suction-line drier in the system The air conditioning unit's filter/dryer is located on the liquid line. vibration and to retain some flexibility. a. NOTE:Replacements for the liquid line drier must be exactly the same 8. For systems with total line length exceeding 70 feet(21.3 m),see as markedon the original factory drier.See Sourcel for O.E.M.replace- APPLICATION DATA and worksheet "General Piping Recommen- ment driers. dations and Refrigerant Line Length"for vapor and liquid line siz- ing,calibration of liquid line pressure loss or gain,determination of vapor line velocity, elevation limitations, orifice connections,Sys- A CAUTION tem charging,traps,etc. Failure to do so or using a substitute drier or a granular type may Sheet Metal Hanger result in damage to the equipment. Liquid 0�_�� Line . Filter-Drier Apply with Models Incorrect Source 1 fart No. S1-02922195000 All PIPING CONNECTIONS CO ' RING The outdoor condensing unit must be connected to the indoor evapora- Correct Tape for coil using field supplied refrigerant grade(ACR)copper tubing that is Insulated Vapor Line intemally clean and dry. Units should be installed only with the tubing FURNACE OR sizes for approved system combinations as specified in tabular data FIGURE 2: Installation of Vapor Line HANDLER sheet.The charge given is applicable for total tubing lengths up to 15 WINAL BLOCK feet (4.6 m). See Application Data Part Number 247077 for installing TO INDOOR COIL TO OUTDOOR UNIT tubing of longer lengths and elevation differences. CLASS 2 WRING NOTE:Using a larger than specified line size could result in oil return Liquid Line• t Insulated • -wAw�+rt•ar—'i6:g:r.-�.-hrotitw-.a..+,•`—pox'.'�'..^-^i�-^�...^intro-�,e;:-�..a:aswxbw-^-i«.i+.,`:..::yw,..:.--'w<+m...-••-�vr-----�s,.r,..-,os.i»•..-._.....-.�..3.,r,�r-wni{iti----'wer------rJ+rrp - — 0 4-4 1®A p�(q SPLIT-SYSTEM qy plop Epp /q^�qpp q OUTDOOR F� mod! LI O -SYS 11 EM AIR CONDITIONING • c ! u1 .9/H HF7GI�lK� MODELS: 13, 14.5 SEER Sow, TCG(D,F)IGCCD1YC.:(D,F)ICCJ(D,L')1I.CJ(D,F) SERIES ; LISTED 1.5 TO 5 TONS LIST OF SECTIONS GENERAL ................ ............................. '1 EVACUATION .......................................... 5 SAFETY ................................................1 SYSTEM CHARGE ............ ....................... ... 6 UNIT INSTALLATION ....... .... ... ................. ......2 ELECTRICAL CONNECTIONS ............................. 7 ORIFICE INSTALLATION ..................................5 INSTRUCTING THE OWNER ............................. 13 TXV INSTALLATION .... ................ ..................5 WIRING DIAGRAM .......... ........................... 14 LIST OF FIGURES Typical Installation . . . .. . . . . . .. . . . .. . . . . . . . . . . . . . . ... . . . . . .2 Typical Field Wiring(Air Handler 1 Electrical Heat)(Three-Phase) ... 8 Installation of Vapor Line . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Thermostat Chart-Single Stage AC with PSC Air Handler . . .. . .. . 9 Underground Installation . . . . . . . . . ... . . . . . . . . . . . .. . .. . . . . . . .3 Thermostat Chart-Single Stage AC with PSC Air Handler . . ... .. 10 Heat Protection . ... ... . . .. . . . . . .. . . . . . . . . . . . ... ... . . . . . . .4 Thermostat Chart-Single Stage AC with PSC Furnace . . .. . . . .. 11 Orifice Installation .. . .... . ... . . .. ... . . . . . . .. .. ... ... . . .. . . .5 Thermostat Chart-Single Stage AC with PSC Furnace . ... . . . .. 12 Outdoor Unit Control Box(Single Phase) . . ... .... ... ... .. ... ..7 Wiring Diagram-Single Phase . . . . . . .. ..... ... . .. .... ... . .. 14 Outdoor Unit Control Box(Three Phase) . . . . . . . . . . . .. . ... . . . .. .7 Wiring Diagram-Three Phase . . . . .. . . . . . . . . . . ... ... . ... . .. 15 Typical Field Wiring(Air Handler/Electrical Heat)(Single-Phase) .. .8 LIST OF TABLES Application Limitations .. . . ... . . . . .. . . . . . . . . . .2 R-410A Saturation Properties . . . .. ... . . . . . . . . . . . . . SECTION 1: GENERAL The outdoor units are designed to be connected to a matching indoor A CAUTION coil with sweat connect lines. Sweat connect units are factory charged with refrigerant for a matching indoor coil plus 15 feet of field-supplied R-410A systems operate at higher pressures than R-22 systems. lines. Do not use R-22 service equipment or components on R-410A The refrigerant charge may need to be changed for some indoor-out- equipment. Service equipment Must Be Rated for R-410A. door unit combinations,elevation differences or total line lengths.Refer 4 Refrigerant Line Length"(Part 7)to fppllication coveringata "General Piping Recommendations and SECTION 11• SAFETY Improper installation may create a condition where the operation of the product could cause personal injury or property damage. This is a safety alert symbol. When you see this symbol on Improper installation, adjustment, alteration, service or mainte- labels or in manuals, be alert to the potential for personal nance can cause injury or property damage. Refer to this manual injury. for assistance or for additional information, consult a qualified con- tractor,installer or service agency. Understand and pay particular attention to the signal words DANGER, WARNING,or CAUTION. INSPECTION DANGER indicates an imminently hazardous situation, which, if not avoided,will result in death or serious injury. As soon as a unit is received, it should be inspected for possible dam- age during transit. If damage is evident, the extent of the damage WARNING indicates a potentially hazardous situation, which, if not should be noted on the carrier's delivery receipt.A separate request for avoided,could result in death or serious iniurv. inspection by the carrier's agent should be made in writing. See Local